Flow battery cells and stacks, and associated methods

Patent metadata

Field	Value
Publication number	US-2017098851-A1
Application number	US-201514875998-A
Country	US
Kind code	A1
Filing date	Oct 6, 2015
Priority date	Oct 6, 2015
Publication date	Apr 6, 2017
Grant date	—

Abstract

A flow battery cell is presented. The flow battery cell includes a first electrode configured for charging a discharged catholyte, a second electrode configured for charging and discharging an anolyte, and a third electrode configured for discharging a charged catholyte. The second electrode is disposed between the first electrode and the third electrode. Each of the first electrode and the third electrode is separated from the second electrode by a bipolar membrane. A first bipolar membrane and a second bipolar membrane are disposed, respectively, between the first electrode and the second electrode, and the second electrode and the third electrode. A flow battery stack and a method for operating the flow battery stack are also presented.

First claim

1 . A flow battery cell, comprising:
a first electrode configured for charging a discharged catholyte; a second electrode configured for charging and discharging an anolyte; a third electrode configured for discharging a charged catholyte, wherein the second electrode is disposed between the first electrode and the third electrode; a first bipolar membrane disposed between the first electrode and the second electrode; and a second bipolar membrane disposed between the second electrode and the third electrode.

2 . The flow battery cell of claim 1 , wherein during discharging the flow battery cell, the charged catholyte is present in the flow battery cell such that the charged catholyte comprises one or more salts of halogen oxoacids.

3 . The flow battery cell of claim 2 , wherein the one or more salts of halogen oxoacids comprises a chlorate salt selected from the group consisting of sodium chlorate, potassium chlorate, lithium chlorate, calcium chlorate, magnesium chlorate, barium chlorate, zinc chlorate, copper (II) chlorate, and combinations thereof.

4 . The flow battery cell of claim 1 , wherein during charging the flow battery cell, the anolyte is present in the flow battery cell such that the anolyte comprises an aqueous solution of a metal salt.

5 . The flow battery cell of claim 4 , wherein the metal salt comprises a zinc salt, a cobalt salt, a copper salt, an iron salt, a manganese salt, a chromium salt, a vanadium salt, a titanium salt, or combinations thereof.

6 . The flow battery cell of claim 1 , wherein the first bipolar membrane comprises a first proton exchange layer and a first anion exchange layer, and the first bipolar membrane is disposed in the flow battery cell such that the first electrode and the first anion exchange layer define at least a portion of a first chamber, and the second electrode and the first proton exchange layer define a first portion of a second chamber.

7 . The flow battery cell of claim 1 , wherein the second bipolar membrane comprises a second proton exchange layer and a second anion exchange layer, and the second bipolar membrane is disposed in the flow battery cell such as the second anion exchange layer and the second electrode define a second portion of the second chamber and the second proton exchange layer and the third electrode define at least a portion of a third chamber.

8 . The flow battery cell of claim 1 , wherein a composition of the first electrode and the third electrode is the same.

9 . The flow battery cell of claim 1 , wherein a composition of the first electrode and the third electrode is different.

10 . The flow battery cell of claim 1 , wherein at least one of the first electrode and the third electrode comprises ruthenium oxide, tantalum oxide, lead oxide, titanium oxide, or combinations thereof.

11 . A flow battery stack, comprising:
an electrode array, comprising:
a plurality of first electrodes configured for charging a discharged catholyte;
a plurality of second electrodes configured for charging and discharging an anolyte;
a plurality of third electrodes configured for discharging a charged catholyte;
wherein each first electrode in the plurality of the first electrodes is disposed in an alternating manner with respect to each third electrode in the plurality of the third electrodes, and
wherein each second electrode in the plurality of second electrodes is disposed between a first electrode and a third electrode pair;
a plurality of first bipolar membranes, wherein each first bipolar membrane in the plurality of the first bipolar membranes is disposed between a first electrode and a second electrode pair in the electrode array; and a plurality of second bipolar membranes, wherein each second bipolar membrane in the plurality of second bipolar membranes is disposed between a second electrode and a third electrode pair in the electrode array.

12 . The flow battery stack of claim 11 , wherein during discharging the flow battery stack, the charged catholyte is present in the flow battery stack such that the charged catholyte comprises one or more salts of halogen oxoacids.

13 . The flow battery stack of claim 12 , wherein the one or more salts of halogen oxoacids comprises a chlorate salt selected from the group consisting of sodium chlorate, potassium chlorate, lithium chlorate, calcium chlorate, magnesium chlorate, barium chlorate, zinc chlorate, copper (II) chlorate, and combinations thereof.

14 . The flow battery stack of claim 11 , wherein during charging the flow battery stack, the anolyte is present in the flow battery stack such that the anolyte comprises an aqueous solution of a metal salt.

15 . The flow battery stack of claim 14 , wherein the metal salt comprises a zinc salt, a cobalt salt, a copper salt, an iron salt, a manganese salt, a chromium salt, a vanadium salt, a titanium salt, or combinations thereof.

16 . A method for operating a flow battery stack, wherein the flow battery stack comprises:
an electrode array, comprising:
a plurality of first electrodes configured for charging a discharged catholyte;
a plurality of second electrodes configured for charging and discharging an anolyte;
a plurality of third electrodes configured for discharging a charged catholyte;
wherein each first electrode in the plurality of the first electrodes is disposed in an alternating manner with respect to each third electrode in the plurality of the third electrodes, and
wherein each second electrode in the plurality of second electrodes is disposed between a first electrode and a third electrode pair;
a plurality of first bipolar membranes, wherein each first bipolar membrane in the plurality of the first bipolar membranes is disposed between a first electrode and a second electrode pair in the electrode array; and a plurality of second bipolar membranes, wherein each second bipolar membrane in the plurality of second bipolar membranes is disposed between a second electrode and a third electrode pair in the electrode array; the method comprising:
charging the flow battery stack by contacting the discharged catholyte with at least one first electrode in the plurality of first electrodes and the anolyte with at least one second electrode in of the plurality of second electrodes; and
discharging the flow battery stack by contacting the anolyte with at least one second electrode in the plurality of second electrodes and the charged catholyte with at least one third electrode in the plurality of third electrodes, wherein the at least one first electrode, the at least one second electrode, and the at least one third electrode constitute at least one flow battery cell in the flow battery stack.

17 . The method of claim 16 , wherein the step of charging comprises contacting the discharged catholyte with each first electrode in the plurality of first electrodes and the anolyte with each second electrode in of the plurality of second electrodes.

18 . The method of claim 16 , wherein the step of discharging comprises contacting the anolyte with each second electrode in the plurality of second electrodes and the charged catholyte with each third electrode in the plurality of third electrodes.

19 . The method of claim 16 , wherein during the step of discharging of the flow battery stack, the charged catholyte that is contacted with at least one third electrode in the plurality of third electrodes, is present in the flow battery stack such that the charged catholyte comprises one or more salts of halogen oxoacids.

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Assignees

• Gen Electric

Inventors

• Kniajanski Sergei
• Zappi Guillermo Daniel
• Soloveichik Grigorii Lev

Classifications

• H01M8/20 Primary

  Indirect fuel cells, e.g. fuel cells with redox couple being irreversible (H01M8/18 takes precedence) · CPC title

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title

• H01M2300/0002

  Aqueous electrolytes · CPC title

• H01M8/08

  Fuel cells with aqueous electrolytes · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title