Ultra-high output power and extremely robust cycle life negative electrode material for lithium secondary battery and method for manufacturing the same, using layer structure of metal oxide nanoparticles and porous graphene

Patent metadata

Field	Value
Publication number	US-2017054138-A1
Application number	US-201514978958-A
Country	US
Kind code	A1
Filing date	Dec 22, 2015
Priority date	Aug 21, 2015
Publication date	Feb 23, 2017
Grant date	—

Abstract

Disclosed is a negative electrode material for a lithium secondary battery, using a layer structure of porous graphene and metal oxide nanoparticles, with remarkably fast charge/discharge characteristics and long cycle life characteristics, wherein macropores of the porous graphene and a short diffusion distance of the metal oxide nanoparticles enable rapid migration and diffusion of lithium ions. The present invention may achieve remarkably fast charge/discharge behaviors and exceedingly excellent cycle life characteristics of 10,000 cycles or more even under a current density of 30,000 mA·g −1 . Accordingly, the structure of the present invention may implement very rapid charge/discharge characteristics and stable cycle life characteristics while having high capacity by combining the structure with negative electrode nanostructures of the porous graphene network structure, and thereby being widely used in a variety of applications.

First claim

What is claimed is:

1 . A method for manufacturing a negative electrode material for a lithium secondary battery, using a layer structure of porous graphene and metal oxide nanoparticles, the method comprising; synthesizing a graphene structure in a network form by growing the graphene with a catalyst; synthesizing a colloidal solution of metal oxide nanoparticles; and depositing the metal oxide nanoparticles on the porous graphene structure in a thin film form.

2 . The method according to claim 1 , wherein an RTCVD system used for the growth and synthesis of the graphene structure includes a heating zone, a cooling zone, and a screw bar-shaped moving part disposed at a lower end of a heater, wherein the heater is operated while moving between the heating zone and the cooling zone to reduce a temperature elevation time and a cooling time.

3 . The method according to claim 2 , wherein, when a sample is placed in a chamber, the heating zone is heated to a temperature of 900 to 1,100° C. while flowing an argon/hydrogen gas therein under a vacuum state, the graphene is grown while flowing a methane gas therethrough, and then, the heating zone rapidly moves to its original position and cooled to a temperature of 190 to 210° C. within 4 to 6 minutes.

4 . The method according to claim 1 , wherein the catalyst includes a nickel foam, and the sample containing the grown graphene is put in hydrochloric acid and treated to remove the nickel catalyst at a temperature of 60 to 80° C. for 5 to 7 hours.

5 . The method according to claim 1 , wherein the colloidal solution of metal oxide nanoparticles is prepared by hydrothermal synthesis, so as to form a colloidal state of titanium dioxide nanocrystals having a diameter of 4 to 10 nm.

6 . The method according to claim 1 , wherein a combination of the porous graphene and the metal oxide nanoparticles is formed by depositing titanium dioxide nanoparticles on the graphene structure in a three-dimensional network form by a drop-casting method, and then, heating the same at a temperature of 430 to 470° C., so as to deposit the nanoparticles thereon in a uniform thin film form.

7 . The method according to claim 1 , wherein the graphene has a conductivity of 900 to 1100 s/m, and is a network form having macropores with a size of 40 to 60 μm in a three-dimensional shape and a width ranging from 15 to 25 μm.

8 . The method according to claim 1 , wherein the metal oxide nanoparticle has open mesopores having a size of 2 to 8 nm.

9 . The method according to claim 1 , wherein the metal oxide is made of any one or two or more elements selected from a group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Si, Ga, Ge, Zr, Nb, Mo, Sn, Sb, W and Ce as well as Ti.

10 . A negative electrode material for a lithium secondary battery prepared according to any one of claims 1 to 7 .

11 . The negative electrode material according to claim 10 , wherein the negative electrode material is in a round thin film form having a diameter of 0.7 to 0.9 cm and a thickness of 0.2 to 0.4 mm, and prepared using a layer structure of porous graphene and metal oxide nanoparticles.

12 . A lithium secondary battery fabricated using the negative electrode material according to any one of claims 10 and 11 .

Assignees

• Korea Advanced Inst Sci & Tech

Inventors

• Kang Jeung Ku
• Lee Gyu Heon
• Lee Jung Woo
• Kim Sang Jun

Classifications

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/0428 Primary

  Chemical vapour deposition · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/483

  for non-aqueous cells (H01M4/485 takes precedence) · CPC title