Inspection Apparatus, Inspection Method, Lithographic Apparatus and Manufacturing Method

Patent metadata

Field	Value
Publication number	US-2017023867-A1
Application number	US-201615214067-A
Country	US
Kind code	A1
Filing date	Jul 19, 2016
Priority date	Jul 24, 2015
Publication date	Jan 26, 2017
Grant date	—

Abstract

Disclosed is a method of monitoring a lithographic process parameter, such as focus and/or dose, of a lithographic process. The method comprises acquiring a first and a second target measurement using respectively a first measurement configuration and a second measurement configuration, and determining the lithographic process parameter from a first metric derived from said first target measurement and said second target measurement. The first metric may be difference. Also disclosed are corresponding measurement and lithographic apparatuses, a computer program and a method of manufacturing devices.

First claim

1 . A method of monitoring a lithographic process parameter of a lithographic process, said method comprising:
acquiring a first target measurement, said first target measurement having been obtained from inspection of a target performed with a first measurement configuration; acquiring a second target measurement, said second target measurement having been obtained from inspection of a target performed with a second measurement configuration, wherein at least one measurement parameter is varied between said first measurement configuration and said second measurement configuration; and determining the lithographic process parameter from a first metric derived from said first target measurement and said second target measurement.

2 . The method as claimed in claim 1 , wherein said first metric scales with a first difference, said first difference being the difference of said first target measurement and said second target measurement.

3 . The method as claimed in claim 1 , wherein said first metric is divided by an average of said first target measurement and said second target measurement.

4 . The method as claimed in claim 1 , wherein a variation of the lithographic process parameter with a measured value for a target parameter determined from said first target measurement defines a first curve and a variation of the lithographic process parameter with a measured value for a target parameter determined from said second target measurement defines a second curve, said first curve and second curve each being substantially symmetrical around a peak representing a best value for the lithographic process parameter, said first curve and second curve being mutually substantially similar but having a relative offset on the lithographic process parameter axis, and wherein a variation of said first metric with the lithographic process parameter is substantially monotonic.

5 . (canceled)

6 . (canceled)

7 . The method as claimed in claim 1 , wherein said varied measurement parameter is a target parameter, said first and second measurements being performed on first and second targets respectively.

8 . (canceled)

9 . (canceled)

10 . The method as claimed in claim 1 , comprising acquiring further target measurements, each target measurement with a different measurement configuration and using these when determining the lithographic process parameter, so as to cancel for processing and apparatus dependent errors.

11 . The method as claimed in claim 1 , wherein said first measurement configuration comprises using a first measurement radiation to inspect said target and said second measurement configuration comprises using a second measurement radiation to inspect said target.

12 . (canceled)

13 . (canceled)

14 . The method as claimed in claim 11 , wherein said first target measurement and said second target measurement have been obtained by inspection of the same target, said target comprising a first target.

15 . The method as claimed in claim 14 , comprising acquiring further target measurements, each target measurement with a different measurement configuration and using these when determining the lithographic process parameter, so as to cancel for processing and apparatus dependent errors.

16 . The method as claimed in claim 15 , wherein said acquiring further target measurements comprises:
acquiring a third target measurement, said third target measurement having been obtained from inspection of a second target using said first measurement radiation; and acquiring a fourth target measurement, said fourth target measurement having been obtained from inspection of a second target using said second measurement radiation; wherein the step of determining the lithographic process parameter from a first metric comprises determining the lithographic process parameter from said first metric and from a second metric derived from said third target measurement and said fourth target measurement.

17 .- 19 . (canceled)

20 . The method as claimed in claim 1 , wherein said first target and said second target each comprise a grating having the same pitch but different feature dimension.

21 . (canceled)

22 . The method as claimed in claim 20 , wherein the width of each of the features of the first target is substantially equal to the width of each trench between features in the second target, and the width of each trench between features in the first target is substantially equal to the width of each of the features of the second target.

23 . (canceled)

24 . The method as claimed in claim 1 , wherein said first target measurement is a measurement of a first target and said second target measurement is a measurement of a second target; and
a first ratio of a pitch of said first target to said first wavelength and a second ratio of a pitch of said second target to said second wavelength are substantially equal.

25 . (canceled)

26 . The method as claimed in claim 1 , wherein said target measurements are imaged at a pupil plane, and each target measurement yields a pupil image comprising a plurality of pixel intensities.

27 . The method as claimed in claim 26 , wherein said first metric is derived from a combination pupil image, said combination pupil image being a combination of a first pupil image resultant from said first target measurement and a second pupil image resultant from said second target measurement.

28 .- 36 . (canceled)

37 . The method as claimed in claim 1 , wherein said target measurements are imaged at an image plane, and each target measurement yields an intensity value.

38 .- 42 . (canceled)

43 . A metrology apparatus for measuring a parameter of a lithographic process, comprising:
an inspection device configured to:
acquire a first target measurement, said first target measurement having been obtained from inspection of a target performed with a first measurement configuration;
acquire a second target measurement, said second target measurement having been obtained from inspection of a target performed with a second measurement configuration, wherein at least one measurement parameter is varied between said first measurement configuration and said second measurement configuration; and
a determining device configured to determine the lithographic process parameter from a first metric derived from said first target measurement and said second target measurement.

44 . The metrology apparatus as claimed in claim 43 , comprising:
a support for said substrate having a plurality of targets thereon; an optical system for measuring each target; and a processor.

45 . A lithographic system comprising:
a lithographic apparatus comprising: an illumination optical system arranged to illuminate a pattern; a projection optical system arranged to project an image of the pattern onto a substrate; and a metrology apparatus comprising:
an inspection device configured to:
acquire a first target measurement, said first target measurement having been obtained from inspection of a target performed with a first measurement configuration;
acquire a second target measurement, said second target measurement having been obtained from inspection of a target performed with a second measurement configuration, wherein at least one measurement parameter is varied between said first meas

Assignees

• Asml Netherlands Bv

Inventors

• Staals Frank
• Luijten Carlo Cornelis Maria
• Hinnen Paul Christiaan
• Van Oosten Anton Bernhard

Classifications

• G01B11/272

  using photoelectric detection means · CPC title

• G03F7/70633 Primary

  Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching · CPC title

• G01B11/02

  for measuring length, width or thickness (G01B11/08 takes precedence) · CPC title

• G03F7/70641 Primary

  Focus · CPC title

• G03F7/70625

  Dimensions, e.g. line width, critical dimension [CD], profile, sidewall angle or edge roughness · CPC title