Metal 3d printer

Patent metadata

Field	Value
Publication number	US-2017014905-A1
Application number	US-201615208572-A
Country	US
Kind code	A1
Filing date	Jul 12, 2016
Priority date	Jul 13, 2015
Publication date	Jan 19, 2017
Grant date	—

Abstract

A metal 3D printer includes: a housing ( 1 ) forming a molding chamber ( 1 B); a recoater head ( 3 ) reciprocating in the direction of a horizontal U axis in the molding chamber to form a powder layer of a metal; a laser irradiation device ( 9 ) irradiating an irradiation region in the powder layer with a laser beam to form a sintered layer; and an inert gas supply device ( 4 ). The inert gas supply device includes: a first suction port (V 1 ) disposed on one ( 14 ) of the side walls facing each other in the direction of the U axis, which is far away from the irradiation region; a first blowout port (F 1 ) disposed on a side of the recoater head to face the first suction port; and a second blowout port (F 2 ) disposed to face the first suction port across the irradiation region.

First claim

What is claimed is:

1 . A metal 3D printer adapted for laminate-molding a three-dimensional object, the metal 3D printer comprising:
a housing comprising a plurality of side walls to form a molding chamber; a recoater head reciprocating between a first position and a second position in a direction of a horizontal U axis in the molding chamber to form a powder layer of a metal; a laser irradiation device irradiating an irradiation region in the powder layer with a laser beam to form a sintered layer; and an inert gas supply device circulating an inert gas through the molding chamber to remove fumes generated in the irradiation region from the molding chamber, wherein the inert gas supply device comprises:
a first suction port disposed on one of the side walls facing each other in the direction of the U axis, which is closer to the first position than the second position;
a first blowout port disposed on a side of the recoater head to face the first suction port; and
a second blowout port disposed to face the first suction port across the irradiation region.

2 . The metal 3D printer according to claim 1 , further comprising a controller that controls the inert gas supply device, wherein the controller closes the first blowout port and opens the second blowout port when the recoater head is in the first position, and closes the second blowout port and opens the first blowout port when the recoater head is in the second position.

3 . The metal 3D printer according to claim 1 , wherein the inert gas supply device comprises a suction device that sucks the inert gas in the molding chamber through the first suction port.

4 . The metal 3D printer according to claim 3 , wherein the suction device comprises a fan or a blower.

5 . The metal 3D printer according to claim 4 , wherein the suction device comprises a casing that surrounds the first suction port, and the fan or the blower is disposed in the casing.

6 . The metal 3D printer according to claim 3 , wherein the suction device is disposed outside the housing.

7 . The metal 3D printer according to claim 1 , wherein the inert gas supply device comprises a second suction port that is disposed on the other side of the recoater head to face the second blowout port.

8 . The metal 3D printer according to claim 1 , further comprising a material supply device that supplies powder to the recoater head, wherein the first suction port is disposed below the material supply device.

9 . The metal 3D printer according to claim 8 , wherein the housing comprises a ceiling and the inert gas supply device comprises a third suction port disposed on the ceiling.

10 . The metal 3D printer according to claim 9 , wherein the ceiling comprises a lower ceiling, and the material supply device and the third suction port are disposed on the lower ceiling.

11 . The metal 3D printer according to claim 1 , further comprising two guide rails disposed on two sides of the irradiation region to guide the recoater head, wherein the inert gas supply device comprises a fourth suction port that is disposed along at least one of the two guide rails and is opened to the irradiation region.

12 . The metal 3D printer according to claim 1 , wherein the inert gas supply device comprises a third blowout port that is disposed on one of the side walls to face the first suction port across the irradiation region.

13 . The metal 3D printer according to claim 1 , wherein the housing comprises a ceiling that comprises a window under the laser irradiation device, and the inert gas supply device comprises a cylindrical housing surrounding a lower surface of the window and a fourth blowout port formed on the ceiling to be opened to an inside of the cylindrical housing.

Assignees

• Sodick Co Ltd

Inventors

• Kawada Shuichi
• Okazaki Shuji

Classifications

• B29C64/371 Primary

  using an environment other than air, e.g. inert gas · CPC title

• B29C64/25

  Housings, e.g. machine housings · CPC title

• B29C64/214

  Doctor blades · CPC title

• B33Y30/00 Primary

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title