Method, synthesis, activation procedure and characterization of an oxygen rich activated porous carbon sorbent for selective removal of carbon dioxide with ultra high capacity

Patent metadata

Field	Value
Publication number	US-2017001170-A1
Application number	US-201615200632-A
Country	US
Kind code	A1
Filing date	Jul 1, 2016
Priority date	Jul 1, 2015
Publication date	Jan 5, 2017
Grant date	—

Abstract

The present disclosure pertains to materials for CO 2 adsorption at pressures above 1 bar, where the materials include a porous carbon material with a surface area of at least 2800 m 2 /g, a total pore volume of at least 1.35 cm 3 /g, and a carbon content of 80%-95%. The porous carbon material is prepared by heating organic polymer precursors or biological materials in the presence of KOH at 700° C.-800° C. The present disclosure also pertains to materials for the separation of CO 2 from natural gas at partial pressures above 1 bar, where the material includes a porous carbon material with a surface area of at least 2000 m 2 /g, a total pore volume of at least 1.00 cm 3 /g, and a carbon content of greater than 90%. The porous carbon materials can be prepared by heating organic polymer precursors or biological materials in the presence of KOH at 600° C.-700° C.

First claim

What is claimed is:

1 . A material for CO 2 adsorption at pressures above 1 bar, said material comprising:
a porous carbon material with a surface area of at least 2800 m 2 /g, a total pore volume of at least 1.35 cm 3 /g, and a carbon content of between 80% and 95% as measured by X-ray photoelectron spectroscopy,
wherein the porous carbon material is prepared by heating an organic polymer precursor or biological material in the presence of KOH, and
wherein the temperature of activation is between 700° C. and 800° C.

2 . The material of claim 1 , wherein the porous carbon material is prepared by heating an organic polymer precursor.

3 . The material of claim 2 , wherein the organic polymer precursor comprises oxygen in a functional group.

4 . The material of claim 3 , wherein the functional group is a furyl.

5 . The material of claim 4 , wherein the organic polymer precursor polymerizes to form polyfurfuryl alcohol.

6 . The material of claim 5 , wherein the polyfurfuryl alcohol is prepared by the polymerization of furfuryl alcohol with a catalyst.

7 . The material of claim 6 , where the catalyst is iron(III) chloride.

8 . The material of claim 1 , wherein the porous carbon material is prepared by heating a biological material.

9 . The material of claim 8 , where the biological material is selected from the group consisting of sawdust, coconut husk, and combinations thereof.

10 . A material for the separation of CO 2 from natural gas at partial pressures of either component above 1 bar, said material comprising:
a porous carbon material with surface area of at least 2000 m 2 /g, a total pore volume of at least 1.00 cm 3 /g, and a carbon content of greater than 90% as measured by X-ray photoelectron spectroscopy,
wherein the porous carbon material is prepared by heating an organic polymer precursor or biological material in the presence of KOH, and
wherein the temperature of activation is between 600° C. and 700° C.

11 . The material of claim 10 , wherein the porous carbon material is prepared by heating an organic polymer precursor.

12 . The material of claim 11 , wherein the organic polymer precursor contains oxygen in a functional group.

13 . The material of claim 12 , wherein the functional group is a furyl.

14 . The material of claim 13 , wherein the organic polymer precursor polymerizes to form polyfurfuryl alcohol.

15 . The material of claim 14 , wherein the polyfurfuryl alcohol is prepared by the polymerization of furfuryl alcohol with a catalyst.

16 . The material of claim 14 , wherein the catalyst is iron(III) chloride.

17 . The material of claim 10 , wherein the porous carbon material is prepared by heating a biological material.

18 . The material of claim 17 , where the biological material is selected from the group consisting of sawdust, coconut husk, and combinations thereof.

Assignees

• Univ Rice William M
• Apache Corp

Inventors

• Ghosh Saunab
• Barron Andrew R
• Ho Jason

Classifications

• B01D53/04

  with stationary adsorbents {(B01D53/025 takes precedence)} · CPC title

• C10L3/104

  Carbon dioxide · CPC title

• B01J20/20 Primary

  comprising free carbon; comprising carbon obtained by carbonising processes · CPC title

• C01B31/12

  Chemistry & Metallurgy · mapped topic

• B01J20/28066

  being more than 1000 m2/g · CPC title