Improvements relating to the manufacture of wind turbines

Patent metadata

Field	Value
Publication number	US-2016354984-A1
Application number	US-201314678033-A
Country	US
Kind code	A1
Filing date	Sep 30, 2013
Priority date	Oct 5, 2012
Publication date	Dec 8, 2016
Grant date	—

Abstract

A production system for a wind turbine component is described. The system includes an elongate mould assembly extending in a longitudinal direction, the mould assembly comprising a mould surface and having a width that varies in the longitudinal direction. First and second tracks are defined respectively on opposite longitudinal sides of the mould surface. The perpendicular distance between the respective tracks varies along the length of the track. A transport assembly is moveable relative the mould assembly in the longitudinal direction. The transport assembly includes a pair of side supports arranged to move along the respective tracks, and a gantry supported above the mould assembly by the side supports. The gantry extends transverse to the longitudinal direction. The transport assembly is configured such that the side supports move relative to one another in a direction transverse to the longitudinal direction in accordance with the varying distance between the tracks as the transport assembly moves in the longitudinal direction.

First claim

1 . A production system for a wind turbine component, the system comprising:
an elongate mould assembly extending in a longitudinal direction, the mould assembly comprising a mould surface and having a width that varies in the longitudinal direction; first and second tracks defined respectively on opposite longitudinal sides of the mould surface, the tracks extending longitudinally; and a transport assembly moveable relative to the mould assembly in the longitudinal direction, the transport assembly comprising a pair of side supports arranged respectively to move along the first and second tracks, and a gantry supported above the mould assembly by the pair of side supports, the gantry extending transverse to the longitudinal direction, characterised in that the perpendicular distance between the respective tracks varies along the length of the tracks; and the transport assembly is configured such that the side supports move relative to one another in a direction transverse to the longitudinal direction in accordance with the varying distance between the tracks as the transport assembly moves in the longitudinal direction.

2 . The production system of claim 1 , further comprising a walkway provided alongside the mould assembly, wherein one of the tracks is provided on the walkway.

3 . The production system of claim 2 , comprising first and second walkways provided respectively alongside first and second longitudinal sides of the mould assembly, wherein the first and second tracks are provided respectively on the first and second walkways.

4 . The production system of claim 1 , wherein the mould surface is at least partially surrounded by a mould flange, and wherein at least one of the tracks is provided on the mould flange.

5 . The production system of claim 4 , wherein both of the tracks are provided on the mould flange.

6 . The production system of claim 1 , wherein at least one of the tracks follows a contour of the mould assembly.

7 . The production system of claim 6 , wherein the distance between the tracks decreases in a direction in which the mould assembly becomes narrower.

8 . The production system of claim 1 , wherein at least one of the tracks defines a curved path.

9 . The production system of claim 1 , wherein the gantry is slidably mounted with respect to one or both side supports.

10 . The production system of claim 9 , wherein the gantry is telescopically arranged with respect to at least one of the side supports to effect relative movement of the side supports transverse to the longitudinal direction.

11 . The production system of claim 1 , further comprising an articulated joint between the gantry and at least one of the side supports.

12 . The production system of claim 1 , wherein a base portion of at least one of the side supports is provided with wheels that are able to turn relative to the side support.

13 . The production system of claim 1 , wherein the transport assembly comprises means for dynamically varying the height of at least one of the side supports as the transport assembly moves in the longitudinal direction.

14 . A method of making an elongate wind turbine component, the method comprising:
providing an elongate mould assembly extending in a longitudinal direction, the mould assembly comprising a mould surface and having a width that varies in the longitudinal direction; defining first and second tracks respectively on opposite longitudinal sides of the mould surface, the tracks extending longitudinally and the perpendicular distance between the tracks varying along the length of the tracks; providing a transport assembly comprising a pair of side supports arranged respectively to move along the first and second tracks, and a gantry supported above the mould assembly by the pair of side supports, the gantry extending transverse to the longitudinal direction; moving the transport assembly relative to the mould assembly in the longitudinal direction; depositing material in the mould by means of the transport assembly; and moving the side supports relative to one another in a direction transverse to the longitudinal direction in accordance with the varying distance between the tracks as the transport assembly moves in the longitudinal direction.

15 . The method of claim 14 , further comprising providing at least one of the tracks on a walkway alongside the mould assembly.

16 . The method of claim 14 , further comprising providing at least one of the tracks on a mould flange, which at least partially surrounds the mould surface.

17 . The method of any of claim 14 , further comprising varying the height of at least one of the side supports in accordance with a varying height differential between the first and second tracks and thereby maintaining the gantry in a substantially horizontal orientation as the transport assembly moves in the longitudinal direction.

18 . The production system of claim 1 wherein the mould assembly comprises a mould for a wind turbine blade.

Assignees

• Vestas Wind Sys As

Inventors

• Hedges Andrew
• Rajasingam Damien

Classifications

• B29C70/382 Primary

  Automated fiber placement [AFP] · CPC title

• B29D99/0025

  Producing blades or the like, e.g. blades for turbines, propellers, or wings · CPC title

• F05B2230/00

  Manufacture · CPC title

• B29C70/38 Primary

  Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns {(application heads for tyres B29D30/28)} · CPC title

• F05B2230/31

  Layer deposition · CPC title