Manufacturing method of printed circuit board, printed circuit board, and optical device

Patent metadata

Field	Value
Publication number	US-2016349469-A1
Application number	US-201615131398-A
Country	US
Kind code	A1
Filing date	Apr 18, 2016
Priority date	Jun 1, 2015
Publication date	Dec 1, 2016
Grant date	—

Abstract

A method of manufacturing a printed circuit board, the method includes: forming an electrode layer on one surface of a substrate; forming a through hole that penetrates the substrate and the electrode layer, wherein an inner diameter of the through hole in the electrode layer is smaller than an inner diameter of the through hole in the substrate; dropping a curable liquid that has a liquid-repellency with respect to the substrate, on a substrate portion in the through hole from an opposite side to the electrode layer; and curing the liquid dropped on the substrate portion in the through hole to form a lens.

First claim

What is claimed is:

1 . A method of manufacturing a printed circuit board, the method comprising:
forming an electrode layer on one surface of a substrate; forming a through hole that penetrates the substrate and the electrode layer, wherein an inner diameter of the through hole in the electrode layer is smaller than an inner diameter of the through hole in the substrate; dropping a curable liquid that has a liquid-repellency with respect to the substrate, on a substrate portion in the through hole from an opposite side to the electrode layer; and curing the liquid dropped on the substrate portion in the through hole to form a lens.

2 . The method according to claim 1 , wherein the lens is condensates light passing through the through hole.

3 . The method according to claim 1 , wherein the liquid is a liquid that is cured by irradiation of ultraviolet (UV) rays, and
the lens is formed by irradiating UV rays to the liquid dropped on the substrate portion in the through hole.

4 . The method according to claim 1 , further comprising:
forming a stepped portion which surrounds the through hole and has a step on a surface of the electrode layer at an opposite side to the substrate; dropping a curable liquid on an electrode layer portion in the through hole from the opposite side to the substrate; and curing the liquid dropped on the electrode layer portion in the through hole to form a second lens that is different from the lens.

5 . The method according to claim 4 , wherein an amount of the liquid dropped on the electrode layer portion in the through hole is adjusted such that the liquid is supported by any one edge among a plurality of edges formed by the stepped portion of the electrode layer.

6 . The method according to claim 4 , wherein, after the lens is formed on the substrate portion in the through hole, the curable liquid is dropped on the electrode layer portion in the through hole from the opposite side to the substrate such that the curable liquid is supported by the stepped portion, and
the liquid supported by the stepped portion is cured.

7 . The method according to claim 1 , further comprising:
forming a stepped portion which surrounds the through hole and has a step, and a convex portion surrounding the stepped portion, on a surface of the electrode layer at an opposite side to the substrate; dropping a curable liquid on an electrode layer portion in the through hole from the opposite side to the substrate, and adjusting an amount of the liquid dropped on the electrode layer portion in the through hole such that the liquid dropped on the electrode layer portion in the through hole is supported by the stepped portion or the convex portion; and curing the liquid supported by the stepped portion or the convex portion to form a second lens that is different from the lens.

8 . The method according to claim 7 , wherein an amount of the liquid dropped on the electrode layer portion in the through hole is adjusted such that the liquid is supported by any one edge among a plurality of edges formed by the stepped portion or the convex portion of the electrode layer.

9 . A printed circuit board comprising:
a substrate; an electrode layer formed on one surface of the substrate: a through hole that penetrates the substrate and the electrode layer, wherein an inner diameter of the through hole in the electrode layer is smaller than an inner diameter of the through hole in the substrate; and a lens formed on a substrate portion in the through hole.

10 . An optical device comprising:
a printed circuit board including a substrate, an electrode layer formed on one surface of the substrate, a through hole that penetrates the substrate and the electrode layer, wherein an inner diameter of the through hole in the electrode layer is smaller than an inner diameter of the through hole in the substrate, and a lens formed on a substrate portion in the through hole; an optical waveguide arranged on a surface of the printed circuit board at the electrode layer side, and emits light guided thereto to the through hole; and a light receiving element arranged on a surface of the printed circuit board at an opposite side to the electrode layer, and receives light condensed by the lens when the light emitted from the optical waveguide passes through the through hole.

11 . An optical device comprising:
a printed circuit board including a substrate, an electrode layer formed on one surface of the substrate, a through hole that penetrates the substrate and the electrode layer, wherein an inner diameter of the through hole in the electrode layer is smaller than an inner diameter of the through hole in the substrate, and a lens formed on a substrate portion in the through hole; a light emitting element arranged on a surface of the printed circuit board at an opposite side to the electrode layer, and emits light to the through hole; and an optical waveguide arranged on a surface of the printed circuit board at the electrode layer side, and receives and guides light condensed by the lens when the light emitted from the light emitting element passes through the through hole.

Assignees

• Fujitsu Ltd

Inventors

• Kase Mariko

Classifications

• B29K2105/0058

  Liquid or visquous · CPC title

• B29C39/021 Primary

  by casting in several steps · CPC title

• G02B6/428

  containing printed circuit boards [PCB] · CPC title

• B29L2031/3425

  Printed circuits · CPC title

• B29L2011/0016

  Lenses · CPC title