Compact electroacoustic transducer and loudspeaker system and method of use thereof

Patent metadata

Field	Value
Publication number	US-2016345083-A1
Application number	US-201514717715-A
Country	US
Kind code	A1
Filing date	May 20, 2015
Priority date	May 20, 2015
Publication date	Nov 24, 2016
Grant date	—

Abstract

An improved compact electroacoustic transducer and loudspeaker system. The electroacoustic transducer (or array of electroacoustic transducers) can generate the desired sound by the use of pressurized airflow. The electroacoustic transducer uses a shared stator with an array of vent support fingers and metal frame instead of two stators per electroacoustic transducer.

First claim

What is claimed is:

1 . An electroacoustic transducer comprising:
(a) an electrically conductive stator having a first side and a second side; (b) a first vent member on the first side of the electrically conductive stator, wherein the first vent member has a plurality of first vent fingers; (c) a second vent member on the second side of the electrically conductive stator, wherein the second vent member has a plurality of second vent fingers; (d) a first frame connected to the first vent member; and (e) an electrically conductive membrane connected to the first frame.

2 . The electroacoustic transducer of claim 1 further comprising a second frame connected to the second vent member.

3 . The electroacoustic transducer of claim 2 , wherein the total thickness of the electroacoustic transducer is less than 2 mm.

4 . The electroacoustic transducer of claim 2 wherein the total thickness of the electroacoustic transducer is less than 1 mm.

5 . The electroacoustic transducer of claim 2 , wherein the electroacoustic transducer has a total thickness and the electrically conductive membrane has a peak amplitude that exceeds 20% of the total thickness of the electroacoustic transducer.

6 . The electroacoustic transducer of claim 2 , wherein the electroacoustic transducer has a total thickness and the electrically conductive membrane has a peak amplitude that exceeds 40% of the total thickness of the electroacoustic transducer.

7 . The electroacoustic transducer of claim 1 , wherein the electrically conductive membrane is supported on all sides by the first frame.

8 . The electroacoustic transducer of claim 1 , wherein the first frame is electrically conductive.

9 . The electroacoustic transducer of claim 8 , wherein the first frame comprises metal.

10 . The electroacoustic transducer of claim 9 , wherein the metal comprises stainless steel.

11 . The electroacoustic transducer of claim 1 , wherein the first frame has a width that is at least five times its thickness.

12 . The electroacoustic transducer of claim 1 further comprising an insulating film bonded to the first side of the electrically conductive stator and the second side of the electrically conductive stator.

13 . The electroacoustic transducer of claim 12 , wherein the insulating film is bonded to the electrically conductive stator using a thermal laminator.

14 . The electroacoustic transducer of claim 1 further comprising an insulating film bonded to a first side of the first frame and a second side of the first frame.

15 . The electroacoustic transducer of claim 14 , wherein the insulating film is bonded to the first frame using a thermal laminator.

16 . The electroacoustic transducer of claim 1 , wherein the electrically conductive stator comprises metal.

17 . The electroacoustic transducer of claim 16 , the metal comprises stainless steel.

18 . The electroacoustic transducer of claim 1 , wherein the electrically conductive stator is between 1 cm and 5 cm wide.

19 . The electroacoustic transducer of claim 1 , wherein the electrically conductive stator has a thickness between 25 μm and 125 μm.

20 . The electroacoustic transducer of claim 1 , wherein the first frame has a thickness between 25 μm and 125 μm.

21 . The electroacoustic transducer of claim 1 , wherein the first vent member is an electrical insulator.

22 . The electroacoustic transducer of claim 21 , wherein the first vent member comprises fiberglass.

23 . The electroacoustic transducer of claim 1 , wherein the thickness of the first vent member is between 0.2 and 1 mm.

24 . The electroacoustic transducer of claim 1 , wherein the plurality of first vent fingers is between 5 and 50 first vent fingers and the plurality of the second vent figures is between 5 and 50 second vent fingers.

25 . The electroacoustic transducer of claim 1 , wherein the first vent member is translucent.

26 . The electroacoustic transducer of claim 1 , wherein the first vent member is optically transparent.

27 . The electroacoustic transducer of claim 1 , wherein the electrically conductive membrane is subjected to an antistatic process using an alpha particle emitter.

28 . A loudspeaker comprising a stack of a plurality of electroacoustic transducers, wherein at least some of the electroacoustic transducers in the plurality of electroacoustic transducers each comprises:
(a) an electrically conductive stator having a first side and a second side; (b) a first vent member on the first side of the electrically conductive stator, wherein the first vent member has a plurality of first vent fingers; (c) a second vent member on the second side of the electrically conductive stator, wherein the second vent member has a plurality of second vent fingers; (d) a first frame connected to the first vent member; and (e) an electrically conductive membrane connected to the first frame.

29 . The electroacoustic transducer of claim 28 , wherein the stack of the plurality of electroacoustic transducers has between 50 and 500 electroacoustic transducers.

30 . The loudspeaker of claim 28 further comprising a metal grill and a plurality of electronic components that are at least partially in thermal contact with the metal grill.

31 . The loudspeaker of claim 30 , wherein the operation of the stack creates airflow through the device grill that indirectly cools an electronic component.

32 . The loudspeaker of claim 28 , wherein the stack serves as its own baffle.

33 . The loudspeaker of claim 28 , wherein the electrically conductive membranes in the stack have a total area that is at least 10 times larger than the face area of the stack.

34 . The loudspeaker of claim 28 , wherein the stack is less than 30 centimeters tall.

35 . An electroacoustic transducer comprising:
(a) an electrically conductive solid stator having a first side and a second side; (b) a first vent member on the first side of the electrically conductive solid stator; (c) a second vent member on the second side of the electrically conductive solid stator; (d) a first frame connected to the first vent member; and (e) an electrically conductive membrane supported on the entire outside edge of the electrically conductive membrane by the first frame.

Assignees

• Clean Energy Labs Llc

Inventors

• Pinkerton Joseph F
• Everett William Neil
• Lackowski William Martin
• Badger David A

Classifications

• H04R1/02 Primary

  Casings; Cabinets {; Supports therefor;} Mountings therein (H04R1/28 takes precedence {; attachments for microphones H04R1/08; mounting of transducers in earpieces H04R1/1075}) · CPC title

• H04R2307/023

  Diaphragms comprising ceramic-like materials, e.g. pure ceramic, glass, boride, nitride, carbide, mica and carbon materials · CPC title

• H04R19/005

  using semiconductor materials · CPC title

• H04R3/06

  of electrostatic transducers · CPC title

• H02M7/487

  Neutral point clamped inverters · CPC title