Method for preserving food

Patent metadata

Field	Value
Publication number	US-2016331003-A1
Application number	US-201614993617-A
Country	US
Kind code	A1
Filing date	Jan 12, 2016
Priority date	Feb 26, 2009
Publication date	Nov 17, 2016
Grant date	—

Abstract

A method for preserving food. The food is heated in a moist state in a container, which has a venting opening and is suited as transport and retail packaging, by way of microwaves (M) for a limited time, however at least until hot steam (D) from in the container and exists through the venting opening. After the heating has ended, a gas (G) is injected into the container using a cannula, and a container wall made of plastic film is pierced with the cannula. The plastic film that is used has a thickness of less than 100 μm. At least one layer of the plastic film is made of polyethylene terephthalate having a thickness of greater than 19 μm.

First claim

1 . (canceled)

2 . A conveyance system for pasteurizing and sealing food in a package assembly, the system comprising:
providing the package assembly, wherein the package assembly includes:
a container having a peripheral edge,
food in a moist state within the container,
a cover film sealed to the peripheral edge of the container, wherein the cover film includes a biaxially oriented layer of polyethylene terephthalate and a layer of polypropylene, and
a vent opening in the cover film;
conveying the package assembly through a tunnel to pasteurize the food in the package assembly, wherein during pasteurization steam forms in the packaging assembly and exits through the vent opening in the film cover; after conveying the package assembly through the tunnel, conveying the package assembly to an injection station, wherein a cannula having a stop collar punctures the cover film proximal the vent opening to form a puncture hole, wherein the cannula injects gas into the puncture hole to flush the internal atmosphere of the package assembly through the vent opening; and after conveying the package assembly to the injection station, sealing the puncture hole and the vent opening with a patch.

3 . The conveyance system of claim 2 , wherein conveying the package assembly through the tunnel includes conveying the package assembly through the tunnel to create a temperature of between about 90° C. to about 98° C. in a core zone of the food for about 30 to about 90 seconds.

4 . The conveyance system of claim 2 , wherein the flush begins less than about 150 seconds from the end of pasteurization.

5 . The conveyance system of claim 4 , wherein the duration of the flush is about 1 second to about 20 seconds.

6 . The conveyance system of claim 5 , wherein the gas is cooled.

7 . The conveyance system of claim 6 , wherein the gas includes an inert gas.

8 . The conveyance system of claim 2 , wherein the gas has a temperature of less than about 12° C.

9 . The conveyance system of claim 2 , wherein the cannula injects gas at between 0.05 bar to about 0.8 bar.

10 . The conveyance system of claim 2 , wherein the vent opening and the puncture hole are sealed in between about 3 seconds to about 10 seconds from the end of the flush.

11 . The conveyance system of claim 2 , wherein the packaging assembly is conveyed on a linear conveyor.

12 . A conveyance system for pasteurizing and sealing food in a package assembly, the system comprising:
providing the package assembly, wherein the package assembly includes:
a container having a peripheral edge,
food in a moist state within the container,
a cover film sealed to the peripheral edge of the container, wherein the cover film includes a biaxially oriented layer of polyethylene terephthalate, a layer of polypropylene, and a barrier layer intermediate the layer of polyethylene terephthalate and the layer of polypropylene, and
a vent opening in the cover film;
conveying the package assembly through a microwave tunnel to pasteurize the food to create a temperature of at least about 80° C. in a core zone of the food, wherein during pasteurization steam forms in the packaging assembly and exits through the vent opening in the film cover; conveying the package assembly to an injection station, puncturing the cover film with a cannula proximal the vent opening to form a puncture hole and injecting gas into the puncture hole for about 1 second to about 20 seconds to flush the internal atmosphere of the package assembly through the vent opening; and in between about 3 seconds and about 10 seconds from the end of the flush, sealing the hole and the vent opening with a patch.

13 . The conveyance system of claim 12 , wherein the gas includes an inert gas.

14 . The conveyance system of claim 12 , wherein the gas is cooled to a temperature of less than about 12° C.

15 . The conveyance system of claim 12 , wherein the barrier layer includes at least one member of a group consisting of: silicon oxide, aluminum oxide, and ethylene vinyl alcohol.

16 . The conveyance system of claim 12 , wherein the packaging assembly is conveyed on a linear conveyor.

17 . A conveyance system for pasteurizing and sealing food in a package assembly, the system comprising:
providing the package assembly, wherein the package assembly includes:
a container,
food in a moist state within the container,
a cover film sealed to the container, wherein the cover film includes a biaxially oriented layer of polyethylene terephthalate, a layer of polypropylene, and a barrier layer intermediate the layer of polyethylene terephthalate and the layer of polypropylene, wherein the layer of polyethylene terephthalate is between about 19 microns and about 40 microns, wherein the layer of polypropylene is between about 2 to 2.5 times the thickness of the layer of polyethylene, wherein the barrier layer includes at least one member of a group consisting of: silicon oxide, aluminum oxide, and ethylene vinyl alcohol, and
a vent opening in the cover film, wherein the vent opening is formed by laser perforation to produce a fusion bulge around the vent opening;
conveying the package assembly through a microwave tunnel to pasteurize the food, wherein during pasteurization steam forms in the packaging assembly and exits through the vent opening in the film cover; in less than about 150 seconds after pasteurization, conveying the package assembly to an injection station and injecting gas into a hole in the cover film to flush the internal atmosphere of the package assembly through the vent opening; and in between about 3 seconds and about 10 seconds from the end of the flush, sealing the hole and the vent opening with a patch.

18 . The conveyance system of claim 17 , wherein the duration of the flush is about 1 second to about 20 seconds.

19 . The conveyance system of claim 17 , wherein the packaging assembly is conveyed on a linear conveyor.

20 . The conveyance system of claim 17 , wherein the gas is a cooled gas.

21 . The conveyance system of claim 17 , wherein the gas is an inert gas.

Assignees

• Conagra Foods Rdm Inc

Inventors

• Keller Karl

Classifications

• B32B2255/10

  on synthetic resin layer or on natural or synthetic rubber layer · CPC title

• B65D81/3438

  specially adapted to be heated by steaming · CPC title

• B32B2307/7244

  Oxygen barrier · CPC title

• B65D51/1611

  by means of an orifice, capillary or labyrinth passage (B65D51/1616, B65D51/1622 take precedence) · CPC title

• B32B2439/70

  Food packaging · CPC title