Production method of laminate for a battery

Patent metadata

Field	Value
Publication number	US-2016329602-A1
Application number	US-201615144364-A
Country	US
Kind code	A1
Filing date	May 2, 2016
Priority date	May 8, 2015
Publication date	Nov 10, 2016
Grant date	—

Abstract

A method for producing a laminate for a battery in which a first active material layer and a solid electrolyte layer are stacked, includes irradiating the laminate with a laser from a side of the laminate faced by the first active material layer to remove a part of the first active material layer. The reflectance of the laser by the solid electrolyte layer is 80% or more.

First claim

What is claimed is:

1 . A production method of a laminate for a battery in which a first active material layer and a solid electrolyte layer are stacked with each other, the method comprising:
irradiating a laser to the laminate from a side of the laminate faced by the first active material layer to remove a part of the first active material layer while maintaining the solid electrolyte layer in tact, wherein a reflectance of the laser by the solid electrolyte layer is 80% or more.

2 . The method according to claim 1 , wherein the reflectance of the laser by the solid electrolyte layer is larger by 50% or more than a reflectance of the laser by the first active material layer.

3 . The method according to claim 1 , wherein a reflectance of the laser by the first active material layer is 30% or less.

4 . The method according to claim 1 , wherein the laser is at least one of a solid laser, a gas laser, a liquid laser, and a semiconductor laser.

5 . The method according to claim 1 , wherein the solid electrolyte layer contains at least one solid electrolyte selected from the group consisting of a sulfide-based amorphous solid electrolyte, a sulfide-based crystalline solid electrolyte, an oxide-based amorphous solid electrolyte, a crystalline oxide, a crystalline oxynitride, and a combination thereof.

6 . The method according to claim 1 , wherein the laminate further has a second active material layer stacked on a second side of the solid electrolyte layer opposite a first side of the solid electrolyte layer on which the first active material layer is stacked.

7 . The method according to claim 6 , wherein the laminate further has a collector layer stacked on the second active material layer.

8 . The method according to claim 6 , wherein after the irradiation with the laser, an area of a stacking surface of the first active material layer is smaller than an area of a stacking surface of the second active material layer.

9 . The method according to claim 6 , wherein the first active material layer is a positive electrode active material layer and the second active material layer is a negative electrode active material layer.

10 . The method according to claim 1 , further comprising drying a slurry laminate having stacked therein, in order, a first active material slurry layer and a solid electrolyte slurry layer, to form the laminate in which the first active material layer and the solid electrolyte layer are stacked with each other.

11 . The method according to claim 6 , further comprising drying a slurry laminate having stacked therein, in order, a first active material slurry layer, a solid electrolyte slurry layer and a second active material slurry layer, to form the laminate in which the first active material layer, the solid electrolyte layer and the second active material layer are stacked with each other.

12 . An all-solid battery comprising a laminate for a battery produced by the method according to claim 1 .

13 . A production method of a laminate for a battery in which a first active material layer is stacked on a first side of a solid electrolyte layer, the method comprising:
irradiating a laser beam to the laminate from the first side of the solid electrolyte layer on which the first active material layer is stacked to remove a part of the first active material layer, wherein at least 80% of the laser beam that reaches the solid electrolyte layer after removing the part of the first active material layer is reflected by the solid electrolyte layer.

14 . The method according to claim 13 , wherein a reflectance of the laser beam by the solid electrolyte layer is larger by 50% or more than a reflectance of the laser beam by the first active material layer.

15 . The method according to claim 13 , wherein no more than 30% of the laser beam is reflected by the first active material layer.

16 . The method according to claim 13 , wherein the laser beam is controlled, based on a material of the solid electrolyte layer, so that at least 80% of the laser beam that reaches the solid electrolyte layer after removing the part of the first active material layer is reflected by the solid electrolyte layer.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kojima Shinji

Classifications

• H01M10/0413 Primary

  Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes · CPC title

• B23K26/0624

  using ultrashort pulses, i.e. pulses of 1 ns or less · CPC title

• H01M10/0562

  Solid materials · CPC title

• B23K26/361

  for deburring or mechanical trimming (B23K26/351 takes precedence) · CPC title

• H01M4/04

  Processes of manufacture in general · CPC title