Method for synthesis of lactic acid and its derivatives and catalyst for preparing same
US-2015329458-A1 · Nov 19, 2015 · US
US2016326087A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2016326087-A1 |
| Application number | US-201415110104-A |
| Country | US |
| Kind code | A1 |
| Filing date | Oct 18, 2014 |
| Priority date | Jan 24, 2014 |
| Publication date | Nov 10, 2016 |
| Grant date | — |
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The present invention relates to a process for preparation of dimethyl-(E)-butenedioate(I). The process for preparation of dimethyl-(E)-butenedioate (I), comprises reaction of Fumaric acid with methanol in the presence of C 2 -C 4 alkanoyl halideas coupling catalyst.
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1 . A process for the preparation of dimethyl-(E)-butenedioate(I), comprising the steps of: a) providing a solution of Fumaric acid in methanol at room temperature; b) adding coupling catalyst C 2 -C 4 alkanoyl halide to the reaction mixture; c) raising the temperature of reaction mixture up to a range of 50-75° C.; d) cooling the reaction mixture; e) isolating the solid material; and f) optionally treating the solid material obtained in step e) with an organic solvent or a mixture thereof, and recovering the crystalline solid. 2 . A process for the preparation of dimethyl-(E)-butenedioate(I) according to claim 1 , wherein, in step a) solution of Fumaric acid is provided in 5-10 volumes of methanol (in mL) w.r.t. weight of Fumaric acid (in g). 3 . A process for the preparation of dimethyl-(E)-butenedioate(I) according to claim 1 , wherein, coupling catalyst C 2 -C 4 alkanoyl halide is selected from acetyl chloride or acetyl bromide, and is used in quantity of 0.35-0.5 moles per mole of Fumaric acid. 4 . A process for the preparation of dimethyl-(E)-butenedioate(I) according to claim 1 , wherein, in step c) reaction mixture temperature is raised up to 60-70° C. 5 . A process for the preparation of dimethyl-(E)-butenedioate(I) according to claim 1 , wherein, optional step f) comprises treatment of the solid material obtained in step e) with C 1 -C 3 alcoholic solvent and involves the steps of— i. providing a solution of solid material obtained in step e) with 8-15 volume C 1 -C 3 alcoholic solvent selected from methanol, ethanol or n-propanol; ii. heating the reaction mixture to temperature of 50-60° C.; iii. cooling the reaction mixture to a temperature of 0-15° C.; and iv. recovering the crystalline solid. 6 . (canceled) 7 . Crystalline dimethyl-(E)-butenedioate(I) characterized by X-ray powder diffraction pattern-having at least five 2θ° peaks selected from the XRPD peak set of 9.82, 10.88, 17.44, 19.81, 23.71, 23.97, 26.17, 33.26 and 41.26±0.1°; or substantially according to FIG.- 1 and DSC isotherm comprising at least one endothermic peak ranging between— a. Peak-1—Between 100 to 110° C.; or b. Peak-2—Between 135 to 155° C. 8 . A process for the preparation of dimethyl-(E)-butenedioate(I) characterized by X-ray powder diffraction pattern-having at least five diffraction angle peaks (2θ°) selected from the XRPD peak set of 9.82, 10.88, 17.44, 19.81, 23.71, 23.97, 26.17, 33.26 and 41.26±0.1° and DSC isotherm comprising at least one endothermic peak ranging between 100 to 110° C. (peak-1); and 135 to 155° C. (peak-2) comprising the steps of a) providing a solution of Fumaric acid in methanol at room temperature; b) adding coupling catalyst C 2 -C 4 alkanoyl halide to the reaction mixture; c) raising the temperature of reaction mixture up to a range of 50-75° C.; d) cooling the reaction mixture; e) isolating the solid material; f) providing a solution of solid material obtained in step e) with 8-15 volume C 1 -C 3 alcoholic solvent; g) heating the reaction mixture to temperature of 50-60° C.; h) cooling the reaction mixture to a temperature of 0-15° C.; and i) recovering the crystalline solid. 9 . Crystalline dimethyl-(E)-butenedioate(I), according to claim 8 , further characterized by moisture content of less than 0.3% w/w (Karl Fischer Analysis). 10 . Crystalline dimethyl-(E)-butenedioate (I) according to claim 8 , further characterized by presence of Monomethyl Fumarate, to an extent of 0.01% or less (by HPLC) and particle size distribution of D90=252-280 μm.
by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds · CPC title
by change in the physical state, e.g. crystallisation · CPC title
Maleic acid esters; Fumaric acid esters · CPC title
Crystalline forms, e.g. polymorphs · CPC title
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