Universal plunger rods, systems, and methods of use and assembly

Patent metadata

Field	Value
Publication number	US-2016325048-A1
Application number	US-201615145922-A
Country	US
Kind code	A1
Filing date	May 4, 2016
Priority date	May 7, 2015
Publication date	Nov 10, 2016
Grant date	—

Abstract

The present disclosure provides plunger rods including a shaft, an injection member and a contact member. The shaft has a first end and a second end, and the injection member is coupled to the shaft at the first end. The contact member is coupled to the shaft at the second end. The present disclosure also provides injection systems including a container, a piston and a plunger. The container has with a first end and a second end. The piston is positioned within the container, and the plunger rod is positioned within the container adjacent to the piston. The present disclosure also provides methods of assembling an injection system. The methods include obtaining a container, a piston, and a plunger rod. The methods further include inserting the piston into an opening in a second end of the container, and inserting the plunger rod into the opening in the second end of the container and positioning the plunger rod adjacent to the piston.

First claim

Having thus described the preferred embodiments, the invention is now claimed to be:

1 . A plunger rod, comprising:
a shaft with a first end and a second end; an injection member coupled to the shaft at the first end; and a contact member coupled to the shaft at the second end.

2 . The plunger rod of claim 1 , further comprising:
a support ring positioned adjacent to the contact member on a distal side of the contact member.

3 . The plunger rod of claim 1 , wherein the contact member comprises:
at least one opening extending through the contact member.

4 . The plunger rod of claim 1 , wherein the shaft further comprises:
at least one groove along the length of the shaft extending from the contact member to a position near the first end.

5 . A plunger rod system, comprising:
a piston; and a plunger rod positioned adjacent to the piston.

6 . The plunger rod system of claim 5 , wherein the piston comprises:
a first base portion at a first end of the piston; a second base portion at a second end of the piston; at least one flange member positioned between the first base portion and the second base portion; and a contact surface on an end of the first base portion.

7 . The plunger rod system of claim 6 , wherein the piston further comprises:
grooves positioned adjacent to each of the at least one flange members.

8 . The plunger rod system of claim 6 , wherein the plunger rod comprises:
a shaft with a first end and a second end; an injection member coupled to the shaft at the first end; and a contact member coupled to the shaft at the second end.

9 . The plunger rod system of claim 8 , wherein the contact member of the plunger rod is positioned adjacent to the contact surface of the first base portion of the piston.

10 . The plunger rod system of claim 8 , wherein the plunger rod further comprises:
a support ring positioned adjacent to the contact member on a distal side of the contact member.

11 . The plunger rod system of claim 8 , wherein the contact member comprises:
at least one opening extending through the contact member

12 . The plunger rod system of claim 8 , wherein the shaft further comprises:
at least one groove along the length of the shaft extending from the contact member to a position near the first end.

13 . An injection system, comprising:
a container with a first end and a second end; a piston positioned within the container; and a plunger rod positioned within the container adjacent to the piston.

14 . The injection system of claim 13 , wherein the container further comprises:
an opening at the second end; a chamber extending into the container from the opening toward the first end; a sidewall formed by the chamber; and an injection tip at the first end of the container.

15 . The injection system of claim 14 , wherein the container further comprises:
a flange positioned around an exterior surface of the container at the second end; and an injection mechanism opening at the first end extending through the injection tip and into the chamber.

16 . The injection system of claim 14 , wherein the piston comprises:
a first base portion at a first end of the piston; a second base portion at a second end of the piston; at least one flange member positioned between the first base portion and the second base portion; and a contact surface on an end of the first base portion; wherein a side exterior surface of the first base portion, a side exterior surface of the second base portion, and the at least one flange engage the sidewall of the container.

17 . The injection system of claim 16 , wherein the plunger rod comprises:
a shaft with a first end and a second end; an injection member coupled to the shaft at the first end; and a contact member coupled to the shaft at the second end; wherein a side exterior surface of the contact member engages the sidewall of the container.

18 . The injection system of claim 17 , wherein the contact member of the plunger rod is positioned adjacent to the contact surface of the first base portion of the piston in the chamber of the container.

19 . The injection system of claim 18 , wherein the plunger rod further comprises:
a support ring positioned adjacent to the contact member on a distal side and the support ring engages the sidewall of the container.

20 . A method of assembling an injection system, comprising:
obtaining a container, a piston, and a plunger rod; inserting the piston into an opening in a second end of the container; and inserting the plunger rod into the opening in the second end of the container and positioning the plunger rod adjacent to the piston.

Assignees

• Regeneron Pharma

Inventors

• Berry Joseph
• Cupicha Michael
• Goraltchouk Alexei
• Hrytsak Mykhaylo
• Nicholas Courtney

Classifications

• A61M5/31513 Primary

  Piston constructions to improve sealing or sliding · CPC title

• A61M5/31515

  Connection of piston with piston rod · CPC title

• A61M2207/00

  Methods of manufacture, assembly or production · CPC title

• A61M2005/31521

  Pistons with a forward extending skirt at their front end · CPC title

• A61M2205/0216

  Materials providing elastic properties, e.g. for facilitating deformation and avoid breaking · CPC title