Anti-corrosion treatment of a metal substrate and resulting substrate

Patent metadata

Field	Value
Publication number	US-2016312364-A1
Application number	US-201415103549-A
Country	US
Kind code	A1
Filing date	Dec 11, 2014
Priority date	Dec 12, 2013
Publication date	Oct 27, 2016
Grant date	—

Abstract

A method of treating a metal substrate with an anti-corrosion coating comprising at least the following steps: preparing a solution comprising particles of a precursor of the oxide, dipping at least one surface of the metal substrate into the prepared solution and then removing it from the solution, heat treating the surface of the metal substrate in order to generate oxide nanocrystals from the particles of the precursor and form the anti-corrosion coating, and forming a natural oxide layer between the metal substrate and the anti-corrosion coating, the natural oxide layer being enriched with elements from the oxide nanocrystals of the anti-corrosion coating.

First claim

1 . A method for treating a metal substrate with an anti-corrosion coating composed of a single layer of oxide nanocrystals deposited on the metal substrate, the method comprising at least:
preparing a solution comprising particles of an oxide precursor; dipping at least one surface of the metal substrate into the prepared solution and then withdrawing it from the prepared solution in order to cover said at least one surface of the metal substrate at least partially with particles of the oxide precursor; heat treating the at least one surface of the metal substrate in order to generate oxide nanocrystals from the particles of the oxide precursor and form the anti-corrosion coating; and forming a natural oxide layer between the metal substrate and the anti-corrosion coating, the natural oxide layer being enriched with elements from the oxide nanocrystals of the anti-corrosion coating.

2 . The method of claim 1 , wherein the particles of the oxide precursor are obtained after curing the oxide precursor.

3 . The method of claim 1 , wherein the oxide precursor is a metal oxide.

4 . The method of claim 1 , wherein the oxide precursor is selected from the group consisting of TiO 2 , ZrO 2 , Cr 2 O 3 , SiO 2 , Al 2 O 3 , and CeO 2 .

5 . The method of claim 1 , wherein the anti-corrosion coating has a thickness of less than 300 nm.

6 . The method of claim 1 , further comprising:
stirring the solution for at least 10 hours while preparing the solution.

7 . The method of claim 1 , further comprising:
conducting the dipping of the surface of the metal substrate into the prepared solution and withdrawing it at a temperature below 80° C., and preferably between room temperature and 60° C.

8 . The method of claim 1 , further comprising:
withdrawing the surface of the metal substrate from the prepared solution at a constant speed of less than 10 mm/s.

9 . The method of claim 1 , further comprising:
carrying out the heat treatment of the at least one surface of the metal substrate for at least 30 minutes at a temperature between 300° C. and 450° C.

10 . The method of claim 1 , wherein the elements of the oxide nanocrystals enriching the natural oxide layer are selected from the group consisting of TiO 2 , ZrO 2 , Cr 2 O 3 , SiO 2 , Al 2 O 3 , and CeO 2 .

11 . A metal substrate, comprising an anti-corrosion coating obtained by implementing a method for treating the metal substrate with an anti-corrosion coating composed of a single layer of oxide nanocrystals deposited on the metal substrate, the method comprising at least:
preparing a solution comprising particles of an oxide precursor; dipping at least one surface of the metal substrate into the prepared solution and then withdrawing it from the prepared solution in order to cover said at least one surface of the metal substrate at least partially with particles of the oxide precursor; heat treating the at least one surface of the metal substrate in order to generate oxide nanocrystals from the particles of the oxide precursor and form the anti-corrosion coating; and forming a natural oxide layer between the metal substrate and the anti-corrosion coating, the natural oxide layer being enriched with elements from the oxide nanocrystals of the anti-corrosion coating.

12 . The metal substrate according to claim 11 , wherein a corrosion current of the metal substrate which has the anti-corrosion coating is less than, by at least a factor of 10, a corrosion current of the metal substrate which does not have the anti-corrosion coating.

13 . The metal substrate according to claim 11 , wherein the metal substrate is resistant to general corrosion, pitting corrosion, or stress corrosion cracking, and is suitable for application in a fluid circuit of a nuclear power plant, in particular a primary circuit.

14 . The metal substrate according to claim 11 , wherein the metal substrate is resistant to corrosion under hydrothermal conditions.

Assignees

• Electricite De France

Inventors

• Crozes Xavier
• Noel Didier
• Monget Julie
• Taleb Abdelhafed
• Cassir Michel

Classifications

• C23C18/1254

  Sol or sol-gel processing · CPC title

• C23C16/45544

  characterized by the apparatus · CPC title

• C23C18/127

  Preformed particles · CPC title

• C23C18/1216 Primary

  Metal oxides (C23C18/1212 takes precedence) · CPC title

• C23C18/1241

  Metallic substrates · CPC title