Rotor for rotating electric machine

Patent metadata

Field	Value
Publication number	US-2016308409-A1
Application number	US-201615098481-A
Country	US
Kind code	A1
Filing date	Apr 14, 2016
Priority date	Apr 15, 2015
Publication date	Oct 20, 2016
Grant date	—

Abstract

A rotor includes a rotor core formed by laminating steel sheets, first and second plate members respectively arranged on first and second axial sides of the rotor core, first short-circuiting pins held by the first plate member and having been inserted in respective pin-receiving holes of the rotor core from the first axial side, and second short-circuiting pins held by the second plate member and having been inserted in respective pin-receiving holes of the rotor core from the second axial side. One of the first short-circuiting pins and one of the second short-circuiting pins respectively function as first and second positioning pins. For at least one of first and second positioning pin-receiving holes in which the first and second positioning pins are respectively received, each of the steel sheets forming the rotor core has a chamfered or curved corner around the positioning pin-receiving hole on a positioning pin insertion side.

First claim

What is claimed is:

1 . A rotor for a rotating electric machine, the rotor comprising:
a hollow cylindrical rotor core formed of a plurality of steel sheets that are laminated in an axial direction of the rotor core, the rotor core having a plurality of magnet-receiving holes and a plurality of pin-receiving holes formed therein, each of the magnet-receiving holes and the pin-receiving holes axially penetrating the rotor core, the magnet-receiving holes being formed alternately with the pin-receiving holes in a circumferential direction of the rotor core; a plurality of permanent magnets that are respectively received in the magnet-receiving holes of the rotor core to form a plurality of field poles on a radially outer periphery of the rotor core; a pair of first and second plate members respectively arranged on first and second axial sides of the rotor core; a plurality of first short-circuiting pins and a plurality of second short-circuiting pins, the first and second short-circuiting pins being respectively received in the pin-receiving holes of the rotor core to magnetically short-circuit a magnetic field created by the permanent magnets, each of the first short-circuiting pins having an axial end portion held by the first plate member and having been inserted in the respective one of the pin-receiving holes of the rotor core from the first axial side of the rotor core, each of the second short-circuiting pins having an axial end portion held by the second plate member and having been inserted in the respective one of the pin-receiving holes of the rotor core from the second axial side of the rotor core; and a field coil arranged radially inside the rotor core to cause magnetic flux to flow to the first and second short-circuiting pins via the first and second plate members, wherein one of the first short-circuiting pins is in contact with the rotor core to function as a first positioning pin to position the first plate member and the first short-circuiting pins with respect to the rotor core, one of the second short-circuiting pins is in contact with the rotor core to function as a second positioning pin to position the second plate member and the second short-circuiting pins with respect to the rotor core, the two pin-receiving holes of the rotor core, in which the first and second positioning pins are respectively inserted, respectively function as first and second positioning pin-receiving holes, and for at least one of the first and second positioning pin-receiving holes, each of the steel sheets forming the rotor core has a chamfered or curved corner around the positioning pin-receiving hole on a positioning pin insertion side.

2 . The rotor as set forth in claim 1 , wherein the rotor core has a q-axis magnetic path forming portion that is formed, radially inside an axially central part of the rotor core, integrally with the rotor core to form a q-axis magnetic path that passes the magnet-receiving holes of the rotor core.

3 . The rotor as set forth in claim 1 , wherein each of the first short-circuiting pins is shaped so as to taper from the first plate member side distalward,
each of the second short-circuiting pins is shaped so as to taper from the second plate member side distalward, and each of the first and second short-circuiting pins is arranged in the respective one of the pin-receiving holes of the rotor core so that the circumferential width of a distal end surface of the short-circuiting pin increases in a radially inward direction.

4 . The rotor as set forth in claim 1 , wherein each of the first and second short-circuiting pins is two part-structured to include a magnetic-material part and a magnet part.

5 . The rotor as set forth in claim 4 , wherein each of the first and second short-circuiting pins is formed by double molding.

Assignees

• Denso Corp

Inventors

• Takahashi Yuki

Classifications

• H02K1/226 Primary

  Electricity · mapped topic

• H02K1/243 Primary

  of the claw-pole type · CPC title

• H02K21/044

  Rotor of the claw pole type · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K21/46 Primary

  Motors having additional short-circuited winding for starting as an asynchronous motor · CPC title