Inductor and Coil Substrate

Patent metadata

Field	Value
Publication number	US-2016307691-A1
Application number	US-201615196462-A
Country	US
Kind code	A1
Filing date	Jun 29, 2016
Priority date	May 22, 2014
Publication date	Oct 20, 2016
Grant date	—

Abstract

An inductor includes a stacked body having a first through hole, and an insulation film covering the stacked body. The stacked body includes a first wiring, a first insulation layer stacked on the first wiring and including a second through hole exposing the first wiring, a first adhesive layer stacked on the first insulation layer and including a third through hole communicating with the second through hole, a second wiring stacked on the first adhesive layer and including a fourth through hole communicating with the third through hole, a second insulation layer stacked on the second wiring and including a fifth through hole communicating with the fourth through hole, and a first through electrode with which the second to fifth through holes are filled. The first and second wirings are connected to form a helical coil. The fifth through hole has a larger planar shape than the fourth through hole.

First claim

1 - 8 . (canceled)

9 . An inductor comprising:
a stacked body; a first through hole that extends through the stacked body in a thickness direction; and an insulation film that covers a surface of the stacked body, wherein the stacked body includes:
a first wiring;
a first insulation layer stacked on an upper surface of the first wiring;
a first adhesive layer stacked on an upper surface of the first insulation layer;
a second wiring stacked on an upper surface of the first adhesive layer;
a second insulation layer stacked on an upper surface of the second wiring; and
a first through electrode that connects the first wiring and the second wiring in series to form a helical coil.

10 . The inductor according to claim 9 , wherein:
the second wiring includes
a lower surface that is located at a side opposite to the upper surface of the second wiring, and
a side surface that connects the upper surface of the second wiring and the lower surface of the second wiring; and
the lower surface of the second wiring and the side surface of the second wiring are covered by and in contact with the first adhesive layer.

11 . The inductor according to claim 9 , wherein the through electrode extends through the first insulation layer, the first adhesive layer, the second wiring, and the second insulation layer.

12 . The inductor according to claim 9 , wherein:
the first wiring includes
a lower surface that is located at a side opposite to the upper surface of the first wiring, and
a side surface that connects the upper surface of the first wiring and the lower surface of the first wiring; and
the inductor further comprises: a second adhesive layer stacked on the lower surface of the first wiring, wherein the second adhesive layer contacts and covers the lower surface of the first wiring and the side surface of the first wiring; and a second through electrode connected to the first wiring and extending through the first insulation layer, the first wiring, and the second adhesive layer, wherein the second through electrode includes a lower end face exposed from a lower surface of the second adhesive layer.

13 . The inductor according to claim 12 , wherein the lower end face of the second through electrode and the lower surface of the second adhesive layer are covered by and in contact with the insulation film.

14 . The inductor according to claim 9 , wherein:
the helical coil includes two connecting portions respectively arranged on two ends of the helical coil; the insulation film contacts and covers a side surface of the first wiring and a side surface of the second wiring, which are exposed from an inner wall surface of the first through hole; the connecting portions are exposed from the insulation film; and the inductor further comprises: a resin containing a magnetic body, wherein the resin containing the magnetic body contacts and covers the stacked body and the insulation film excluding the connecting portions, and the first through hole is filled with the resin containing the magnetic body; and two electrodes that contact and cover the stacked body, the insulation film, and the resin containing the magnetic body, wherein the two electrodes are electrically connected to the two connecting portions, respectively.

15 . The inductor according to claim 9 , wherein:
the stacked body includes
a plurality of structural bodies stacked in the thickness direction, and
a plurality of adhesive layers, wherein one of the plurality of adhesive layers is arranged between two adjacent ones of the plurality of structural bodies;
the plurality of adhesive layers include
the first adhesive layer,
a second adhesive layer stacked on a lower surface of the first wiring, and
a third adhesive layer stacked on an upper layer of the second insulation layer;
the plurality of structural bodies include
a first structural body including the first wiring and the first insulation layer,
a second structural body including the second wiring and the second insulation layer, wherein the second structural body is adhered to the first structural body by the first adhesive layer, and
a third structural body including a third wiring, stacked on an upper surface of the third adhesive layer, and a third insulation layer, stacked on an upper surface of the third wiring, wherein the third structural body is adhered to the second structural body by the third adhesive layer;
the through electrode extends through the first insulation layer, the first adhesive layer, the second wiring, and the second insulation layer; and the inductor further comprises: a second through electrode connected to the first wiring and extending through the first insulation layer, the first wiring, and the second adhesive layer, wherein the second through electrode includes a lower end face exposed from a lower surface of the second adhesive layer; and
a third through electrode extending through the second insulation layer, the third adhesive layer, the third wiring, and the third insulation layer, wherein the third through electrode connects the second wiring and the third wiring in series so that the first wiring, the second wiring, and the third wiring are connected in series to form the helical coil.

Assignees

• Shinko Electric Ind Co

Inventors

• Nakamura Atsushi
• Nakanishi Tsukasa
• Sato Kiyokazu

Classifications

• H01F5/00

  Coils (superconducting coils H01F6/06; fixed inductances of the signal type H01F17/00) · CPC title

• H01F41/046

  structurally combined with ferromagnetic material · CPC title

• H01F27/323

  Insulation between winding turns, between winding layers · CPC title

• H01F17/0033

  with the coil helically wound around a magnetic core · CPC title

• H01F27/2804 Primary

  Printed windings · CPC title