High purity aluminum coating with zinc sacrificial underlayer for aluminum alloy fan blade protection

US2016298252A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2016298252-A1
Application numberUS-201415037698-A
CountryUS
Kind codeA1
Filing dateDec 11, 2014
Priority dateDec 11, 2013
Publication dateOct 13, 2016
Grant date

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  1. Title

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  2. Abstract

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  5. First independent claim

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Abstract

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A coating system for an aluminum component includes a substrate formed from an aluminum material, a zinc or zinc alloy sacrificial layer deposited on the substrate, and an aluminum coating deposited over the zinc or zinc alloy sacrificial layer.

First claim

Opening claim text (preview).

What is claimed is: 1 . A coating system for an aluminum component which comprises: a substrate formed from an aluminum material; a zinc material sacrificial layer deposited on said substrate; and an aluminum coating deposited over said zinc sacrificial layer. 2 . The coating system of claim 1 , wherein said sacrificial layer is zinc. 3 . The coating system of claim 1 , wherein said sacrificial layer is a zinc alloy. 4 . The coating system of claim 1 , wherein said sacrificial layer has a thickness of less than 10 microns and said aluminum coating has a thickness in the range of from 5 microns to 50 microns. 5 . The coating system of claim 1 , wherein said substrate is an aluminum alloy. 6 . The coating system of claim 1 , wherein said aluminum coating is pure aluminum. 7 . The coating system of claim 1 , wherein said aluminum coating is an electroplated aluminum coating. 8 . The coating system of claim 1 , wherein said substrate is a turbine engine component. 9 . The coating system of claim 1 , wherein said substrate is a fan blade used in a turbine engine. 10 . A method for forming a coating system which enhances resistance against corrosion comprising the steps of: providing a substrate formed from an aluminum material; forming a zinc material underlayer on a surface of said substrate; and forming an aluminum coating on said zinc material underlayer. 11 . The method of claim 10 , wherein said underlayer forming step comprises depositing a zinc or zinc alloy on said surface using at least one zincating process. 12 . The method of claim 11 , further comprising plating zinc or a zinc alloy onto said deposited zinc or zinc alloy. 13 . The method of claim 10 , wherein said aluminum coating forming step comprises depositing aluminum or an aluminum alloy onto said underlayer. 14 . The method of claim 10 , wherein said aluminum coating forming step comprises electroplating aluminum onto said underlayer.

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What does patent US2016298252A1 cover?
A coating system for an aluminum component includes a substrate formed from an aluminum material, a zinc or zinc alloy sacrificial layer deposited on the substrate, and an aluminum coating deposited over the zinc or zinc alloy sacrificial layer.
Who is the assignee on this patent?
United Technologies Corp
What technology area does this patent fall under?
Primary CPC classification C25D5/10. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Thu Oct 13 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).