Solid lubricant filled structural matrix

US2016298049A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2016298049-A1
Application numberUS-201514683419-A
CountryUS
Kind codeA1
Filing dateApr 10, 2015
Priority dateApr 10, 2015
Publication dateOct 13, 2016
Grant date

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A coating including a structural matrix having a porosity and a solid lubricant that at least partially fills the porosity.

First claim

Opening claim text (preview).

What is claimed: 1 . A coating, comprising: a structural matrix having a porosity; and a solid lubricant that at least partially fills said porosity. 2 . The coating as recited in claim 1 , wherein said structural matrix is reticulated. 3 . The coating as recited in claim 1 , wherein said porosity is between about 8%-40% open. 4 . The coating as recited in claim 1 , wherein said porosity is at least about 15% open. 5 . The coating as recited in claim 1 , wherein said structural matrix is manufactured of a nickel alloy. 6 . The coating as recited in claim 5 , wherein said structural matrix is about 0.03 inches thick. 7 . The coating as recited in claim 1 , wherein said structural matrix is manufactured of a cobalt alloy. 8 . The coating as recited in claim 7 , wherein said structural matrix is about 0.03 inches thick. 9 . The coating as recited in claim 7 , wherein said structural matrix is thermal sprayed. 10 . The coating as recited in claim 9 , wherein said structural matrix is between about 0.003-0.01 inches thick. 11 . The coating as recited in claim 1 , wherein said solid lubricant is mechanically retained within said structural matrix. 12 . The coating as recited in claim 1 , wherein said solid lubricant includes at least one of h-BN, CuO, ZnO, MgO, MnO2, and B2O3. 13 . The coating as recited in claim 1 , wherein said solid lubricant is vacuum impregnated into said structural matrix. 14 . A method to manufacture a coating, comprising: applying a structural matrix having a porosity to a substrate; and at least partially filling the porosity with a solid lubricant. 15 . The method as recited in claim 14 , wherein the applying includes thermal spraying. 16 . The method as recited in claim 14 , wherein the applying includes additive manufacturing. 17 . The method as recited in claim 14 , wherein the at least partially filling includes vacuum impregnation. 18 . The method as recited in claim 14 , wherein the at least partially filling includes forming a liquid suspension with the solid lubricant. 19 . The method as recited in claim 18 , further comprising applying a vacuum such that air in the pores is evacuated and replaced with the liquid suspension. 20 . The method as recited in claim 19 , wherein the at least partially filling includes adding a binder to the solid lubricant.

Assignees

Inventors

Classifications

  • characterised by the method of spraying · CPC title

  • Products made by additive manufacturing · CPC title

  • containing only metal elements (C23C4/073 takes precedence) · CPC title

  • Aspects linked to processes or compositions used in powder metallurgy · CPC title

  • Processes of additive manufacturing · CPC title

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Frequently asked questions

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What does patent US2016298049A1 cover?
A coating including a structural matrix having a porosity and a solid lubricant that at least partially fills the porosity.
Who is the assignee on this patent?
United Technologies Corp
What technology area does this patent fall under?
Primary CPC classification B22F3/26. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Thu Oct 13 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).