Exhaust gas purification device and particulate filter

Patent metadata

Field	Value
Publication number	US-2016296873-A1
Application number	US-201415100747-A
Country	US
Kind code	A1
Filing date	Dec 1, 2014
Priority date	Dec 2, 2013
Publication date	Oct 13, 2016
Grant date	—

Abstract

Particulate filter provided in the exhaust gas purification device includes: a wall-flow part having an inlet-side cell that is open only at an end on an exhaust gas inflow side, outlet-side cell adjacent to this inlet-side cell and is open only at an end on an exhaust gas outflow side, a porous wall partitions the inlet-side cell from the outlet-side cell; a straight-flow part having a through cell that penetrates the filter in axial direction and is open at the end on the exhaust gas inflow side as well as the end on the exhaust gas outflow side. In a cross section of the filter orthogonal to its axial direction, cross-sectional areas of the inlet-side cell and outlet-side cell present in an outer peripheral region of the cross section are larger than cross-sectional areas of the inlet-side cells and the outlet-side cell in a central region of the cross section.

First claim

1 . An exhaust gas purification device disposed in an exhaust passage of an internal combustion engine and provided with a particulate filter capturing granular matter in an exhaust gas discharged from the internal combustion engine, wherein
the particulate filter includes: a wall-flow part including an inlet-side cell that is open only at an end on an exhaust gas inflow side, an outlet-side cell that is adjacent to the inlet-side cell and that is open only at an end on an exhaust gas outflow side, and a porous wall that partitions the inlet-side cell from the outlet-side cell; and a straight-flow part including a through cell that penetrates the filter in an axial direction thereof and that is open at the end on the exhaust gas inflow side as well as the end on the exhaust gas outflow side, and wherein in a cross section of the filter orthogonal to the axial direction, an outer peripheral region and a center region of the cross section are respectively provided with a plurality of inlet-side cells, outlet-side cells, and through cells, cross-sectional areas of each of the inlet-side cells and each of the outlet-side cells present in the outer peripheral region of the cross section are larger than cross-sectional areas of each of the inlet-side cells and each of the outlet-side cells present in the central region of the cross section, and a cross-sectional area of each of the through cells present in the outer peripheral region of the cross section is smaller than a cross-sectional area of each of the through cells present in the central region of the cross section.

2 . The exhaust gas purification device according to claim 1 , wherein
a cross section of the filter orthogonal to the axial direction is approximately circular, and when the radius of this cross section is defined as R, the central region is defined as a region from the center of the cross section to at least ½R of the radius R, and the outer peripheral region is defined as a region from the outer edge of the cross section to at least ⅕R of the radius R.

3 . The exhaust gas purification device according to claim claim 1 , configured such that when 100% is a total amount of exhaust gas passing through the central region, the amount of exhaust gas passing through the wall-flow part of the central region is 90% to 99%.

4 . The exhaust gas purification device according to claim 1 , configured such that when 100% is a total amount of exhaust gas passing through the outer peripheral region, the amount of exhaust gas passing through the wall-flow part of the outer peripheral region is 92% to 100%.

5 . The exhaust gas purification device according to claim 1 , wherein
the cross-sectional areas of the individual inlet-side cells and the individual outlet-side cells present in the outer peripheral region are approximately equal and are uniformly larger than the cross-sectional areas of the inlet-side cells and the outlet-side cells present in the central region.

6 . The exhaust gas purification device according to claim 1 , wherein inlet-side cells and outlet-side cells are formed in the filter that have a cross-sectional area that gradually increases from the center of the aforementioned cross section toward the outer edge.

7 . The exhaust gas purification device according to claim 1 , wherein
the wall-flow part has a plurality of the inlet-side cells and a plurality of the outlet-side cells disposed in alternation in a grid form, and the through cell is disposed along the diagonal direction of the grid and between an inlet-side cell and an inlet-side cell adjacent thereto and between an outlet-side cell and an outlet-side cell adjacent thereto.

8 . The exhaust gas purification device according to claim 1 , wherein
a through cell cross section orthogonal to the axial direction of the filter has a quadrilateral shape, and an inlet-side cell cross section orthogonal to the axial direction of the filter and an outlet-side cell cross section orthogonal to the axial direction of the filter have an octagonal shape.

9 . The exhaust gas purification device according to claim 1 , wherein the internal combustion engine is a gasoline engine.

10 . A particulate filter that is provided in an exhaust gas purification device according to claim 1 .

11 . A particulate filter disposed in an exhaust passage of an internal combustion engine and capturing granular matter in an exhaust gas discharged from the internal combustion engine,
the particulate filter comprising: a wall-flow part including an inlet-side cell that is open only at an end on an exhaust gas inflow side, an outlet-side cell that is adjacent to the inlet-side cell and that is open only at an end on an exhaust gas outflow side, and a porous wall that partitions the inlet-side cell from the outlet-side cell; and a straight-flow part including a through cell that penetrates the filter in an axial direction thereof and that is open at the end on the exhaust gas inflow side as well as the end on the exhaust gas outflow side, wherein in a cross section of the filter orthogonal to the axial direction, an outer peripheral region and a center region of the cross section are respectively provided with a plurality of inlet-side cells, outlet-side cells, and through cells, cross-sectional areas of each of the inlet-side cells and each of the outlet-side cells present in the outer peripheral region of the cross section are larger than cross-sectional areas of each of the inlet-side cells and each of the outlet-side cells present in the central region of the cross section, and a cross-sectional area of each of the through cells present in the outer peripheral region of the cross section is smaller than a cross-sectional area of each of the through cells present in the central region of the cross section.

Assignees

• Cataler Corp

Inventors

• Onoe Ryota
• Sakagami Shingo
• Ito Tsuyoshi
• Ohashi Tatsuya

Classifications

• B01D46/247 Primary

  of the cells · CPC title

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• F01N2330/34

  with flow channels of polygonal cross section · CPC title

• F01N2330/38

  flow channels with means to enhance flow mixing,(e.g. protrusions or projections) · CPC title

• B01D46/2494

  Octagonal · CPC title