Coil end shaping apparatus and method

Patent metadata

Field	Value
Publication number	US-2016294263-A1
Application number	US-201415035529-A
Country	US
Kind code	A1
Filing date	Dec 5, 2014
Priority date	Dec 5, 2013
Publication date	Oct 6, 2016
Grant date	—

Abstract

A coil end shaping apparatus shapes three flatwise bent portions f1 to f3 in a lead wire portion extending from one end of a coil by bringing first and second shaping dies close to each other such that one of the flatwise bent portions is bent in the direction that is opposite to the direction in which the rest are bent. The second shaping die, which is a movable die, has an clearance portion that prevents a portion of the lead wire portion to be bent along the flatwise direction on the side closest to the free end from being restrained by not contacting the lead wire portion while the flatwise bent portions on the base end side with respect to the flatwise bent portion on the side closest to the free end, of the three flatwise bent portions, are shaped in the lead wire portion.

First claim

1 - 10 . (canceled)

11 . A coil end shaping apparatus configured to shape at least two first bent portions that are bent along a first bend direction in a lead wire portion extending from one end of a coil, comprising:
first and second shaping dies that come close to and away from each other and that shape the at least two first bent portions by bringing close to each other to bend the lead wire portion in a direction that is different from a moving direction, wherein: at least one of the at least two first bent portions is bent in a direction that is opposite to a direction in which the first bent portion other than the at least one first bent portion is bent; and one of the first and second shaping dies is configured with a clearance portion that prevents a portion of the lead wire portion to be bent along the first bend direction on a side closest to a free end from being restrained by not contacting the lead wire portion while the first bent portion on a base end side with respect to one of the at least two first bent portions on the side closest to the free end is shaped in the lead wire portion by the first and second shaping dies.

12 . The coil end shaping apparatus according to claim 11 , wherein:
an other of the first and second shaping dies that is not configured with the clearance portion has a first shaping surface that includes a plurality of curved surfaces corresponding to the at least two first bent portions; and the clearance portion is a recessed portion formed in the one of the first and second shaping dies so as to oppose one of the curved surfaces of the first shaping surface corresponding to the one of the at least two first bent portions on the side closest to the free end while the first bent portion on the base end side with respect to the first bent portion on the side closest to the free end is shaped in the lead wire portion by the first and second shaping dies.

13 . The coil end shaping apparatus according to claim 12 , wherein:
the one of the first and second shaping dies has a pressing surface that extends in parallel with the lead wire portion and that is inclined so as to approach the first shaping surface as the first and second shaping dies are moved toward each other; and the recessed portion is formed so as to open on the pressing surface side.

14 . The coil end shaping apparatus according to claim 13 , wherein:
the one of the first and second shaping dies is a movable die that comes close to and away from the other, and the other of the first and second shaping dies is a fixed die.

15 . The coil end shaping apparatus according to claim 11 wherein:
the first and second shaping dies are configured not to restrain a portion of the lead wire portion on a free end side with respect to the first bent portion on the side closest to the free end.

16 . The coil end shaping apparatus according to claim 12 , wherein:
the first and second shaping dies are configured not to restrain a portion of the lead wire portion on a free end side with respect to the first bent portion on the side closest to the free end.

17 . The coil end shaping apparatus according to claim 13 , wherein:
the first and second shaping dies are configured not to restrain a portion of the lead wire portion on a free end side with respect to the first bent portion on the side closest to the free end.

18 . The coil end shaping apparatus according to claim 11 , wherein:
the first and second shaping dies are configured to shape at least one second bent portion that is bent along a second bend direction that is orthogonal to the first bend direction by bringing close to each other.

19 . The coil end shaping apparatus according to claim 12 , wherein:
the first and second shaping dies are configured to shape at least one second bent portion that is bent along a second bend direction that is orthogonal to the first bend direction by bringing close to each other.

20 . The coil end shaping apparatus according to claim 13 , wherein:
the first and second shaping dies are configured to shape at least one second bent portion that is bent along a second bend direction that is orthogonal to the first bend direction by bringing close to each other.

21 . The coil end shaping apparatus according to claim 11 , wherein:
the first and second shaping dies are configured to bend the lead wire portion along a direction that is orthogonal to the moving direction.

22 . The coil end shaping apparatus according to claim 12 , wherein:
the first and second shaping dies are configured to bend the lead wire portion along a direction that is orthogonal to the moving direction.

23 . The coil end shaping apparatus according to claim 13 , wherein:
the first and second shaping dies are configured to bend the lead wire portion along a direction that is orthogonal to the moving direction.

24 . A coil end shaping method for forming at least two first bent portions that are bent along a first bend direction in a lead wire portion extending from one end of a coil, using first and second shaping dies that come close to and away from each other, by bending the lead wire portion along a direction that is different from a moving direction of the first and second shaping dies, comprising:
a step of shaping the at least two first bent portions in the lead wire portion such that at least one of the at least two first bent portions is bent in a direction that is opposite to a direction in which the first bent portion other than the at least one first bent portion is bent by bringing the first and second shaping dies close to each other, wherein: a portion of the lead wire portion to be bent along the first bend direction on a side closest to a free end is prevented from being restrained while the first bent portion on a base end side with respect to one of the at least two first bent portions on the side closest to the free end is shaped in the lead wire portion by the first and second shaping dies.

Assignees

• Aisin Aw Co
• Toyota Motor Co Ltd

Inventors

• Hashimoto Shingo
• Ito Katsuya
• Ota Takanori
• Akao Norihiko
• Kawaura Hirotaka
• Kobayashi Hisayuki
• Sugiura Hiroharu

Classifications

• H02K3/522

  for generally annular cores with salient poles · CPC title

• H01F5/04

  Arrangements of electric connections to coils, e.g. leads · CPC title

• Y10T29/53161

  including deforming means · CPC title

• H01F41/10

  Connecting leads to windings (making electric connections in general H01R43/00) · CPC title

• H02K15/0431 Primary

  Concentrated windings · CPC title