Catalyst regeneration processing apparatus

Patent metadata

Field	Value
Publication number	US-2016290207-A1
Application number	US-201615078337-A
Country	US
Kind code	A1
Filing date	Mar 23, 2016
Priority date	Apr 2, 2015
Publication date	Oct 6, 2016
Grant date	—

Abstract

A catalyst regeneration processing apparatus for an internal-combustion engine includes an electronic control unit. The electronic control unit is configured to determine whether a gap is equal to a predetermined degree or less, the gap being a difference between (a) a progress degree of heat deterioration of a NOx catalyst in a predetermined time in a case of assuming that a regeneration process is executed for the predetermined time and (b) a progress degree of heat deterioration of the NOx catalyst in the predetermined time in a case of assuming that the regeneration process is not executed. The electronic control unit is configured to execute the regeneration process in a case of determining that the gap is equal to the predetermined degree or less, even when a sulfur poisoning quantity does not exceed a permissible upper limit quantity.

First claim

What is claimed is:

1 . A catalyst regeneration processing apparatus for an internal-combustion engine, the internal-combustion engine including a NOx catalyst that is disposed in an exhaust passage, the catalyst regeneration processing apparatus comprising:
an electronic control unit configured to
(i) calculate a sulfur poisoning quantity of the NOx catalyst,
(ii) control the internal-combustion engine such that a regeneration process is executed, in a case where the sulfur poisoning quantity exceeds a permissible upper limit quantity, the regeneration process being a process of raising a temperature of the NOx catalyst so as to reduce the sulfur poisoning quantity,
(iii) determine whether a gap is equal to a predetermined degree or less, the gap being a difference between (a) a progress degree of heat deterioration of the NOx catalyst in a predetermined time in a case of assuming that the regeneration process is executed for the predetermined time and (b) a progress degree of heat deterioration of the NOx catalyst in the predetermined time in a case of assuming that the regeneration process is not executed, and
(iv) execute the regeneration process in a case of determining that the gap is equal to the predetermined degree or less, even when the sulfur poisoning quantity does not exceed the permissible upper limit quantity.

2 . The catalyst regeneration processing apparatus according to claim 1 , wherein
the electronic control unit is configured to determine whether the gap is equal to the predetermined degree or less, based on a current value of the temperature of the NOx catalyst.

3 . The catalyst regeneration processing apparatus according to claim 2 , wherein
the electronic control unit is configured to (1) predict the progress degree of heat deterioration of the NOx catalyst in the predetermined time in the case of assuming that the regeneration process is not executed, based on the current value of the temperature of the NOx catalyst, and (2) determine whether the gap is equal to the predetermined degree or less, based on the progress degree of heat deterioration predicted based on the current value of the temperature of the NOx catalyst.

4 . The catalyst regeneration processing apparatus according to claim 3 , wherein
the electronic control unit is configured to calculate a deterioration degree of the NOx catalyst, based on a history of the temperature of the NOx catalyst, and the electronic control unit is configured to predict the progress degree of heat deterioration, based on the deterioration degree calculated based on the history.

5 . The catalyst regeneration processing apparatus according to claim 1 , wherein
the electronic control unit is configured to (1) calculate a deterioration degree of the NOx catalyst based on a history of the temperature of the NOx catalyst, (2) predict the progress degree of heat deterioration of the NOx catalyst in the predetermined time in the case of assuming that the regeneration process is executed for the predetermined time, based on the deterioration degree calculated based on the history, and (3) determine whether the gap is equal to the predetermined degree or less, based on the predicted progress degree of heat deterioration.

6 . The catalyst regeneration processing apparatus according to claim 1 , wherein
the electronic control unit is configured to predict a time required for the regeneration process in a case where the regeneration process is executed, based on an average rotational speed and an average injection quantity of the internal-combustion engine in a predetermined period, and the predetermined time is the predicted time required for the regeneration process.

7 . The catalyst regeneration processing apparatus according to claim 1 , wherein
the electronic control unit is configured to set the permissible upper limit quantity, based on a history of the temperature of the NOx catalyst.

8 . The catalyst regeneration processing apparatus according to claim 1 , wherein
the temperature of the NOx catalyst in the regeneration process is higher than a highest value of the temperature of the NOx catalyst in a case where the regeneration process is not executed.

Assignees

• Toyota Motor Co Ltd

Inventors

• Katayama Masanobu
• Kurisaka Itsuya

Classifications

• F01N2570/14

  Nitrogen oxides · CPC title

• F01N2900/08

  said parameters being related to the engine · CPC title

• F01N9/00 Primary

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title

• F01N2570/04

  Sulfur or sulfur oxides · CPC title

• F01N2250/02

  filtering and catalytic conversion · CPC title