Printing device and printing method

Patent metadata

Field	Value
Publication number	US-2016288490-A1
Application number	US-201415036415-A
Country	US
Kind code	A1
Filing date	Nov 13, 2014
Priority date	Nov 15, 2013
Publication date	Oct 6, 2016
Grant date	—

Abstract

A printing device is provided and includes: a head unit and a controller. The head unit performs a main scan operation corresponding to each of a predetermined N-number of printing passes (N is an integer of three or greater) on a same area of a medium in a multi-pass mode, and the controller sets a density of printing to be performed in a k-number of last printing passes (k is an integer which is equal to or greater than 1 and is less than N), so as to be lower than a density of printing to be performed in the (N−k)-th printing pass, and sets a density of printing to be performed by a plurality of individual nozzles of the nozzle row of the head unit for ejecting ink drops in the (N−k+1)-th printing pass, so as to gradually decrease toward a head rear end side.

First claim

1 . A printing device which performs printing in an inkjet scheme, comprising:
a head unit, including a nozzle row in which a plurality of nozzles for ejecting ink drops of ultraviolet curing ink onto a medium is lined up; a main scan driver, driving the head unit to perform a main scan operation of ejecting ink drops while moving along a main scan direction which is predetermined; a sub scan driver, relatively moving the head unit with respect to the medium along a sub scan direction perpendicular to the main scan direction; and a controller, controlling the main scan operation of the head unit, wherein, in the nozzle row of the head unit, the plurality of nozzles is lined up along the sub scan direction, the head unit performs printing on the medium in a multi-pass mode for performing multiple times of the main scan operation on a same area of the medium, and performs the main scan operation corresponding to each of a predetermined N-number of printing passes on the same area of the medium, wherein N is an integer of three or greater, the controller sets at least a density of printing to be performed in a k-number of last printing passes of the N-number of printing passes to be performed on the same area of the medium, so as to be lower than a density of printing to be performed in the (N−k)-th printing pass, wherein k is an integer which is equal to or greater than 1 and is less than N and in a case where a direction from a nozzle of the nozzle row of the head unit for ejecting ink drops in a first printing pass of the N-number of printing passes toward a nozzle for ejecting ink drops in a N-th printing pass is referred to as a head rear end side, the controller sets a density of printing to be performed by a plurality of individual nozzles of the nozzle row of the head unit for ejecting ink drops in the (N−k+1)-th printing pass, so as to gradually decrease toward the head rear end side.

2 . The printing device according to claim 1 , wherein
the controller sets at least a density of printing to be performed in the last one printing pass of the N-number of printing passes to be performed on the same area of the medium, so as to be lower than a density of printing to be performed in the (N−1)-th printing pass, and the controller sets a density of printing to be performed by the plurality of nozzles of the nozzle row of the head unit for ejecting ink drops in the last one printing pass, so as to gradually decrease toward the head rear end side.

3 . The printing device according to claim 1 , wherein
the main scan driver drives the head unit to perform the main scan operation in each direction of an outward direction which is predetermined in the main scan direction, and a homeward direction opposite to the outward direction, and the sub scan driver relatively moves the head unit along the sub scan direction with respect to the medium in each of an interval between the main scan operation which is performed while the head unit moves in the outward direction and the main scan operation which is performed while the head unit moves in the homeward direction, and the interval between the main scan operation which is performed while the head unit moves in the homeward direction and the main scan operation which is performed while the head unit moves in the outward direction.

4 . The printing device according to claim 1 , wherein
the controller sets a density of printing to be performed by the plurality of individual nozzles of the nozzle row of the head unit, such that, with respect to a central portion of the nozzle row in the sub scan direction, a manner of density variation in a direction toward a head front end side which is an opposite direction to the head rear end side becomes symmetrical to a manner of density variation in a direction toward the head rear end side.

5 . The printing device according to claim 4 , wherein
the controller sets a density of printing to be performed by the plurality of individual nozzles, such that a density of printing to be performed by the nozzles of the central portion of the nozzle row in the sub scan direction are higher than a density of printing to be performed by the nozzles of the ends of the nozzle row, and a density gradually decrease as a distance from the central portion increases.

6 . The printing device according to claim 4 , wherein
the head unit includes a plurality of inkjet heads which is lined up in a staggered shape, the plurality of individual inkjet heads has nozzle rows in which the nozzles are lined up along the sub scan direction, respectively, and the controller sets a density of printing to be performed by the plurality of nozzles included in the nozzle rows of the individual inkjet heads, such that a density of printing to be performed by the nozzles of the central portion of the nozzle rows in the sub scan direction are high, and a density of printing gradually decrease as a distance from the central portion increase.

7 . A printing method of performing printing in an inkjet scheme, comprising:
making a head unit, which includes a nozzle row in which a plurality of nozzles for ejecting ink drops of ultraviolet curing ink onto a medium is lined up, perform:
a main scan operation of ejecting ink drops while moving in a main scan direction which is predetermined; and
a sub scan operation of relatively moving with respect to the medium along a sub scan direction perpendicular to the main scan direction,
wherein, in the nozzle row of the head unit, the plurality of nozzles is lined up along the sub scan direction, the main scan operation of the head unit is controlled such that the head unit performs printing on the medium in a multi-pass mode for performing multiple times of the main scan operation on a same area of the medium, and performs the main scan operation corresponding to each of a predetermined N-number of printing passes on the same area of the medium, wherein N is an integer of three or greater, in a control of the main scan operation, at least a density of printing to be performed in a k-number of last printing passes of the N-number of printing passes to be performed on the same area of the medium are set so as to be lower than a density of printing to be performed in the (N−k)-th printing pass, wherein k is an integer which is equal to or greater than 1 and is less than N and in a case where a direction from a nozzle of the nozzle row of the head unit for ejecting ink drops in a first printing pass of the N-number of printing passes toward a nozzle for ejecting ink drops in a N-th printing pass is referred to as a head rear end side, and a density of printing to be performed by a plurality of individual nozzles of the nozzle row of the head unit for ejecting ink drops in the (N−k+1)-th printing pass are set so as to gradually decrease toward the head rear end side.

Assignees

• Mimaki Eng Co Ltd

Inventors

• Okajima Masakazu
• Ohara Eiichi
• Kasahara Junki

Classifications

• B41J2/0451 Primary

  for detecting failure, e.g. clogging, malfunctioning actuator · CPC title

• B41J2/04586

  controlling heads of a type not covered by groups B41J2/04575 - B41J2/04585, or of an undefined type · CPC title

• B41J2/2052 Primary

  by dot superpositioning, e.g. multipass doubling · CPC title

• B41J2/145

  Arrangement thereof · CPC title

• B41J2/2132

  Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding (methods for local corrections by dot omission, image edge enhancement, or multi-pass mask selection G06K15/102; colour conversion H04N1/40) · CPC title