Rotor, motor including the same, and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-2016285328-A1
Application number	US-201615081632-A
Country	US
Kind code	A1
Filing date	Mar 25, 2016
Priority date	Mar 25, 2015
Publication date	Sep 29, 2016
Grant date	—

Abstract

Provided are a rotor including a demagnetization prevention barrier for preventing the demagnetization of a permanent magnet which is buried along the circumference, a motor including the rotor, and a method of manufacturing the rotor, the rotor including a rotor core provided to be rotatable by attraction and repulsion applied from an outside, a plurality of permanent magnets buried along a circumference of the rotor core to extend in a different direction from a radial direction of the rotor core, and a plurality of demagnetization prevention barriers installed to be spaced apart from both ends of each of the plurality of permanent magnets in an outer circumferential surface direction of the rotor core so that a magnetic flux that causes demagnetization to the plurality of permanent magnets is blocked.

First claim

What is claimed is:

1 . A rotor, comprising:
a rotor core provided to be rotatable by attraction and repulsion applied from an outside; a plurality of permanent magnets buried along a circumference of the rotor core to extend in a different direction from a radial direction of the rotor core; and a plurality of demagnetization prevention barriers installed to be spaced apart from both ends of each of the plurality of permanent magnets in a direction toward an outer circumferential surface of the rotor core so that a magnetic flux that causes demagnetization to the plurality of permanent magnets is blocked.

2 . The rotor according to claim 1 , wherein each of the plurality of permanent magnets includes:
a first surface perpendicular to the radial direction of the rotor core and configured to face an inside of the rotor core; a second surface perpendicular to the radial direction of the rotor core and configured to face an outside of the rotor core; and a third surface configured to connect the first surface to the second surface, and wherein each of the plurality of demagnetization prevention barriers is installed to be spaced apart from both ends of the first surface in the direction toward the outer circumferential surface of the rotor core.

3 . The rotor according to claim 1 , wherein each of the plurality of permanent magnets is buried in a shape of a bent protruding toward a rotation axis of the rotor core.

4 . The rotor according to claim 3 , wherein:
the rotor core includes a plurality of outer cores divided by each of the plurality of permanent magnets in the radial direction of the rotor core; and each of the plurality of permanent magnets includes: a fourth surface adjacent to the plurality of outer cores; a fifth surface opposite to the fourth surface; and a sixth surface configured to connect the fourth surface to the fifth surface, and wherein each of the plurality of demagnetization prevention barriers is installed to be spaced apart from both ends of the fourth surface in the direction toward the outer circumferential surface of the rotor core.

5 . The rotor according to claim 1 , wherein each of the plurality of demagnetization prevention barriers is implemented as at least one of an air hole and non-magnetic material.

6 . The rotor according to claim 1 , wherein each of the plurality of demagnetization prevention barriers is provided to have a chamfered corner.

7 . A motor, comprising:
a stator including a plurality of teeth magnetized by a plurality of coils; and a rotor inserted in the stator to be rotatable by attraction and repulsion applied from the magnetized teeth, wherein the rotor includes: a rotor core provided to be rotatable by the stator; a plurality of permanent magnets buried along a circumference of the rotor core to extend in a different direction from a radial direction of the rotor core; and a plurality of demagnetization prevention barriers installed to be spaced apart from both ends of each of the plurality of permanent magnets in a direction toward an outer circumferential surface of the rotor core so that a magnetic flux that causes demagnetization to the plurality of permanent magnets is blocked.

8 . The motor according to claim 7 , wherein each of the plurality of permanent magnets extends in a direction perpendicular to the radial direction of the rotor core.

9 . The motor according to claim 8 , wherein each of the plurality of permanent magnets includes:
a first surface perpendicular to the radial direction of the rotor core and configured to face an inside of the rotor core; a second surface perpendicular to the radial direction of the rotor core and configured to face an outside of the rotor core; and a third surface configured to connect the first surface to the second surface.

10 . The motor according to claim 9 , wherein each of the plurality of demagnetization prevention barriers is installed to be spaced apart from both ends of the first surface in a direction toward the outer circumferential surface of the rotor core.

11 . The motor according to claim 10 , wherein each of the plurality of demagnetization prevention barriers is installed at a position corresponding to a demagnetization region of the both ends of the first surface.

12 . The motor according to claim 7 , wherein each of the plurality of permanent magnets is buried in a shape of a bent protruding toward a rotation axis of the rotor core.

13 . The motor according to claim 12 , wherein:
the rotor core includes a plurality of outer cores divided by each of the plurality of permanent magnets in the radial direction of the rotor core; and each of the plurality of permanent magnets includes: a fourth surface adjacent to the plurality of outer cores; a fifth surface opposite to the fourth surface; and a sixth surface configured to connect the fourth surface to the fifth surface.

14 . The motor according to claim 13 , wherein each of the plurality of demagnetization prevention barriers is installed to be spaced apart from both ends of the fourth surface in the direction toward the outer circumferential surface of the rotor core.

15 . The motor according to claim 14 , wherein each of the plurality of demagnetization prevention barriers is installed at a position corresponding to a demagnetization region of the both ends of the fourth surface.

16 . The motor according to claim 7 , wherein each of the plurality of demagnetization prevention barriers is implemented as at least one of an air hole and non-magnetic material.

17 . The motor according to claim 7 , wherein each of the plurality of demagnetization prevention barriers is provided to have a chamfered corner.

18 . A method of manufacturing a motor including a stator having a plurality of teeth magnetized by a plurality of coils and a rotor including a rotor core which is rotatable by attraction and repulsion applied from the magnetized teeth, the method comprising:
burying a plurality of permanent magnets configured to extend in a different direction from a radial direction of the rotor core along a circumference of the rotor core; determining whether a torque of the motor is equal to or greater than a target torque; installing a plurality of demagnetization prevention barriers to be spaced apart from both ends of each of the plurality of permanent magnets in a direction toward an outer circumferential surface of the rotor core when the torque of the motor is equal to or greater than the target torque; and reducing a thickness of each of the plurality of permanent magnets so that the torque of the motor is matched to the target torque.

19 . The method according to claim 18 , wherein the installing of the plurality of demagnetization prevention barriers incudes:
determining a demagnetization region of each of the plurality of permanent magnets; and installing the plurality of demagnetization prevention barriers at a position in which an area of the demagnetization region is reduced equal to or smaller than a predetermined area.

20 . The method according to claim 18 , further comprising extending each of the plurality of permanent magnets by a length corresponding to the reduced thickness when the torque of the motor is matched to the target torque.

Assignees

• Samsung Electronics Co Ltd
• Ind - Univ Coop Found Hanyang Univ (Iucf-Hyu)

Inventors

• Kim Sun Jin
• Lee Ju
• Kim Jun Yeong
• Kim Jin Han
• Park Hyun Soo
• Jeong Tae Chul

Classifications

• H02K1/276 Primary

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K15/03

  having permanent magnets · CPC title

• H02K1/2766

  having a flux concentration effect · CPC title