Cabin Air Filter

Patent metadata

Field	Value
Publication number	US-2016280046-A1
Application number	US-201514668772-A
Country	US
Kind code	A1
Filing date	Mar 25, 2015
Priority date	Mar 25, 2015
Publication date	Sep 29, 2016
Grant date	—

Abstract

An apparatus and a method are provided for a cabin air filter to remove airborne molecular contaminants and volatile organic compounds from a passenger compartment of a vehicle. The cabin air filter comprises a supportive frame configured to suitably orient the cabin air filter within a ventilation system of the vehicle. The supportive frame comprises a shape and size suitable for supporting the cabin air filter within the ventilation system. A filter medium is retained within the supportive frame and configured to remove the airborne molecular contaminants and volatile organic compounds from air flowing through the ventilation system. The filter medium electrostatically attracts and agglomerates contaminants within the air flowing through the air filter. In some embodiments, the filter medium comprises fibers treated with antimicrobial molecules configured to destroy microbes. In some embodiments, the filter medium comprises fibrous materials configured to release a fragrance into the passenger compartment.

First claim

What is claimed is:

1 . An apparatus for a cabin air filter to remove airborne molecular contaminants and volatile organic compounds from a passenger compartment of a vehicle, comprising:
a supportive frame comprising a shape and size suitable for orienting the cabin air filter within a ventilation system of the vehicle; and a filter medium retained within the supportive frame and configured to remove the airborne molecular contaminants and volatile organic compounds (VOCs) from air flowing through the ventilation system.

2 . The apparatus of claim 1 , wherein the filter medium comprises at least one layer of cotton gauze sandwiched between two epoxy-coated aluminum wire screens, the at least one layer of cotton gauze being suitable for treatment with a filter oil composition to cause tackiness of microscopic fiber strands comprising the filter medium.

3 . The apparatus of claim 1 , wherein the filter medium is configured to electrostatically attract and agglomerate particle contaminants within the air flowing through the ventilation system.

4 . The apparatus of claim 1 , wherein the filter medium comprises a central screen configured to be electrically charged, the central screen being covered on each side by at least one layer of fibers capable of being electrically polarized, each of the at least one layer of fibers being covered by a grounded wire screen, wherein upon positively charging the central screen the at least one layer of fibers polarizes particle contaminants within the air flowing through the ventilation system, thereby causing the contaminants to be electrostatically entrapped within the at least one layer of fibers.

5 . The apparatus of claim 1 , wherein the filter medium comprises at least some fibers that are treated with a coating of antimicrobial molecules configured to destroy microbes, the antimicrobial molecules comprising positively charged molecules distributed around the entire circumference of each of the at least some fibers and configured to cooperate with polarized fibers within the filter medium.

6 . The apparatus of claim 5 , wherein the positively charged molecules are configured to electrostatically capture negatively charged microbes and volatile organic compounds as small as substantially 0.001 microns in diameter within the air flowing through the ventilation system.

7 . The apparatus of claim 1 , wherein the filter medium is configured to electrostatically entrap particle contaminants and release a fragrance into the air flowing through the ventilation system, the filter medium comprising antimicrobial molecules configured to destroy entrapped particle contaminants, the filter medium comprising at least one substance configured to release the fragrance into air passing through the filter medium, wherein the at least one substance is located downstream of the antimicrobial molecules so as to avoid destruction of aromatic molecules by the antimicrobial molecules.

8 . A cabin air filter for a vehicle passenger compartment, comprising:
a supportive frame configured to suitably orient the cabin air filter within a ventilation system of the vehicle; and a filter medium retained within the supportive frame and configured to electrostatically attract and agglomerate airborne molecular contaminants and volatile organic compounds (VOCs) within air flowing through the ventilation system.

9 . The cabin air filter of claim 8 , wherein the filter medium comprises a positively charged central screen, the central screen being covered on each side by at least one layer of polarized fibers, each of the at least one layer of polarized fibers being covered by a grounded wire screen, wherein the positively charged central screen and the at least one layer of fibers polarizes particle contaminants within the air flowing through the ventilation system, thereby entrapping the particle contaminants within the at least one layer of polarizable fibers.

10 . The cabin air filter of claim 8 , wherein the filter medium comprises at least some fibers that are treated with a coating of positively charged molecules configured to electrostatically capture and destroy negatively charged microbes and volatile organic compounds as small as substantially 0.001 microns in diameter within the air flowing through the ventilation system.

11 . The cabin air filter of claim 10 , wherein the filter medium comprises at least one substance configured to release a fragrance into air passing through the filter medium, wherein the at least one substance is located downstream of the positively charged molecules so as to avoid destruction of aromatic molecules by the positively charged molecules.

12 . The cabin air filter of claim 8 , wherein at least a portion of the filter medium comprises at least one layer of cotton gauze configured for treatment with a filter oil composition to enhance airflow and filtration of air flowing through microscopic fiber strands comprising the filter medium.

13 . The cabin air filter of claim 12 , wherein the filter oil composition comprises a first portion comprising paraffinic oil by volume of the composition, a second portion comprising polyalphaolefin (PAO) by volume of the composition, and a third portion comprising red dye by volume of the composition.

14 . A method for cleaning a cabin air filter which is installed within a ventilation system of a vehicle, the method comprising:
removing the cabin air filter from the ventilation system, clearing the ventilation system of any debris trapped therein; flushing contaminants from the filter medium by way of a water hose; allowing the water and contaminants to drain from the filter medium; and allowing the filter medium to dry.

15 . The method of claim 14 , wherein at least a portion of the filter medium comprises at least one layer of cotton gauze configured for treatment with a filter oil composition comprising a first portion comprising paraffinic oil by volume of the composition, a second portion comprising polyalphaolefin (PAO) by volume of the composition, and a third portion comprising red dye by volume of the composition.

16 . The method of claim 14 , wherein flushing contaminants from the filter medium further comprises using a solvent to remove a filter oil composition from the filter medium.

17 . The method of claim 14 , wherein allowing the filter medium to dry further comprises uniformly applying a filter oil composition to the filter medium and allowing the filter oil to wick into the filter medium.

Assignees

• K&N Eng Inc

Inventors

• Williams Steve
• Wall Jere James
• Rosenbaum Amir

Classifications

• B03C3/47

  flat, e.g. plates, discs, gratings · CPC title

• B03C3/41

  Ionising-electrodes · CPC title

• B03C3/155

  Filtration · CPC title

• B03C3/017

  Combinations of electrostatic separation with other processes, not otherwise provided for · CPC title

• B01D2257/708

  Volatile organic compounds V.O.C.'s · CPC title