Opto-electric hybrid board and production method therefor

Patent metadata

Field	Value
Publication number	US-2016274317-A1
Application number	US-201415031943-A
Country	US
Kind code	A1
Filing date	Oct 15, 2014
Priority date	Oct 29, 2013
Publication date	Sep 22, 2016
Grant date	—

Abstract

An opto-electric hybrid board according to the present invention includes a substrate including an insulation layer and a metal reinforcement layer. An electric circuit part is provided on the front surface of the substrate, and an optical waveguide part is provided on the back surface thereof. The metal reinforcement layer includes an optical coupling through hole and an alignment through hole. The electric circuit part includes an electrical interconnect line, an optical element, a first alignment mark for positioning of a mirror part, and a second alignment mark for positioning of the optical element. The mirror part of the optical waveguide part is positioned with respect to the first alignment mark visually recognized through the alignment through hole, and the optical element of the electric circuit part is positioned with respect to the second alignment mark.

First claim

1 . An opto-electric hybrid board comprising:
a substrate including an insulation layer having transparency and a metal reinforcement layer provided on the back surface of the insulation layer; an electric circuit part formed on the front surface of the substrate; and an optical waveguide part formed on the back surface of the substrate, wherein the metal reinforcement layer includes an optical coupling through hole, wherein the electric circuit part includes an electrical interconnect line including an optical element mounting pad and an optical element mounted on the pad, wherein the optical waveguide part includes an optical waveguide and a mirror part for optical coupling, the optical waveguide including an under cladding layer having transparency, a core for an optical path, and an over cladding layer having transparency, wherein the optical element on the front surface of the substrate and the optical waveguide on the back surface of the substrate are optically coupled to each other through the mirror part, wherein a first alignment mark for positioning of the mirror part and a second alignment mark for positioning of the optical element are both provided on the front surface of the substrate, the first alignment mark and the second alignment mark being made of a same metal as the electrical interconnect line and being positioned based on the same reference as the electrical interconnect line, wherein the metal reinforcement layer further includes an alignment through hole for allowing the first alignment mark on the front surface of the substrate to be visually recognized therethrough from the back surface side of the substrate, wherein the mirror part of the optical waveguide part is positioned with respect to the first alignment mark visually recognized through the alignment through hole from the back surface side of the substrate, and wherein the optical element of the electric circuit part is positioned with respect to the second alignment mark.

2 . An opto-electric hybrid board comprising:
a substrate including an insulation layer having transparency and a metal reinforcement layer provided on the back surface of the insulation layer; an electric circuit part formed on the front surface of the substrate; and an optical waveguide part formed on the back surface of the substrate, wherein the metal reinforcement layer includes an optical coupling through hole, wherein the electric circuit part includes an electrical interconnect line including an optical element mounting pad and an optical element mounted on the pad, wherein the optical waveguide part includes an optical waveguide and a mirror part for optical coupling, the optical waveguide including an under cladding layer having transparency, a core for an optical path, and an over cladding layer having transparency, wherein the optical element on the front surface of the substrate and the optical waveguide on the back surface of the substrate are optically coupled to each other through the mirror part, wherein a first alignment mark for positioning both the mirror part and the optical element is provided on the front surface of the substrate, the first alignment mark being made of a same metal as the electrical interconnect line and being positioned based on the same reference as the electrical interconnect line, wherein the metal reinforcement layer further includes an alignment through hole for allowing the first alignment mark on the front surface of the substrate to be visually recognized therethrough from the back surface side of the substrate, wherein the mirror part of the optical waveguide part is positioned with respect to the first alignment mark visually recognized through the alignment through hole from the back surface side of the substrate, and wherein the optical element of the electric circuit part is positioned with respect to the first alignment mark.

3 . A method of manufacturing an opto-electric hybrid board according to claim 1 , the opto-electric hybrid board including a substrate including an insulation layer having transparency and a metal reinforcement layer provided on the back surface of the insulation layer, an electric circuit part formed on the front surface of the substrate, and an optical waveguide part formed on the back surface of the substrate, the metal reinforcement layer including an optical coupling through hole, the electric circuit part including an electrical interconnect line including an optical element mounting pad, and an optical element mounted on the pad, the optical waveguide part including an optical waveguide and a mirror part for optical coupling, the optical waveguide including an under cladding layer having transparency, a core for an optical path, and an over cladding layer having transparency, the optical element on the front surface of the substrate and the optical waveguide on the back surface of the substrate being optically coupled to each other through the mirror part, the production method comprising the steps of:
forming a first alignment mark for positioning the mirror part and a second alignment mark for positioning the optical element through the use of a same metal as the electrical interconnect line, at the same time that the electrical interconnect line is formed; forming an alignment through hole for allowing the first alignment mark to be visually recognized therethrough at the same time that the optical coupling through hole is formed in the metal reinforcement layer; positioning a formation position of the mirror part with respect to the first alignment mark visually recognized through the alignment through hole from the back surface side of the substrate; and positioning a mounting position of the optical element with respect to the second alignment mark.

4 . A method of manufacturing an opto-electric hybrid board according to claim 2 , the opto-electric hybrid board including a substrate including an insulation layer having transparency and a metal reinforcement layer provided on the back surface of the insulation layer, an electric circuit part formed on the front surface of the substrate, and an optical waveguide part formed on the back surface of the substrate, the metal reinforcement layer including an optical coupling through hole, the electric circuit part including an electrical interconnect line including an optical element mounting pad, and an optical element mounted on the pad, the optical waveguide part including an optical waveguide and a mirror part for optical coupling, the optical waveguide including an under cladding layer having transparency, a core for an optical path, and an over cladding layer having transparency, the optical element on the front surface of the substrate and the optical waveguide on the back surface of the substrate being optically coupled to each other through the mirror part, the production method comprising the steps of:
forming a first alignment mark for positioning both the mirror part and the optical element through the use of a same metal as the electrical interconnect line, at the same time that the electrical interconnect line is formed; forming an alignment through hole for allowing the first alignment mark to be visually recognized therethrough at the same time that the optical coupling through hole is formed in the metal reinforcement layer; positioning a formation position of the mirror part with respect to the first alignment mark visually recognized through the alignment through hole from the back surface side of the substrate; and positioning a mounting position of the optical element with respect to the first alignment mark.

Assignees

• Nitto Denko Corp

Inventors

• Tsujita Yuichi
• Shibata Naoki

Classifications

• G02B6/4214 Primary

  the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device (G02B6/4246 takes precedence) · CPC title

• G02B6/4245

  Mounting of the opto-electronic elements · CPC title

• G02B6/4224 Primary

  using visual alignment markings, e.g. index methods · CPC title

• G02B6/428

  containing printed circuit boards [PCB] · CPC title

• G02B6/42 Primary

  Coupling light guides with opto-electronic elements · CPC title