Compressor crankcase heating control systems and methods

Patent metadata

Field	Value
Publication number	US-2016273818-A1
Application number	US-201615167227-A
Country	US
Kind code	A1
Filing date	May 27, 2016
Priority date	Sep 19, 2013
Publication date	Sep 22, 2016
Grant date	—

Abstract

A compressor crankcase heating control method for a heat pump system includes selectively actuating a first switching device to connect and disconnect first and second power lines to and from second and third switching devices, respectively, the first and second power lines receive a first voltage. The compressor crankcase heating control method further includes, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices thereby connecting third and fourth power lines to ends, respectively, of at least one winding of a stator of an electric motor of a compressor. The at least one winding of the stator of the electric motor heats the crankcase of the compressor. The third and fourth power lines receive a second voltage that is less than the first voltage.

First claim

What is claimed is:

1 . A compressor crankcase heating control method for a heat pump system, the compressor crankcase heating control method comprising:
selectively actuating a first switching device to connect and disconnect first and second power lines to and from second and third switching devices, respectively, the first and second power lines to receive a first voltage; and when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices thereby connecting third and fourth power lines to ends, respectively, of at least one winding of a stator of an electric motor of a compressor, the at least one winding of the stator of the electric motor heating the crankcase of the compressor, and the third and fourth power lines to receive a second voltage that is less than the first voltage.

2 . The compressor crankcase heating control method of claim 1 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices thereby connecting third and fourth power lines to ends, respectively, of at least one winding of a stator of an electric motor of a compressor based on a temperature of the compressor.

3 . The compressor crankcase heating control method of claim 1 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices thereby connecting third and fourth power lines to ends, respectively, of at least one winding of a stator of an electric motor of a compressor based on an ambient temperature.

4 . The compressor crankcase heating control method of claim 1 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices thereby connecting third and fourth power lines to ends, respectively, of at least one winding of a stator of an electric motor of a compressor based on a current date.

5 . The compressor crankcase heating control method of claim 1 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices thereby connecting third and fourth power lines to ends, respectively, of at least one winding of a stator of an electric motor of a compressor based on a current time.

6 . The compressor crankcase heating control method of claim 1 further comprising, by a thermostat, actuating the first switching device based on a temperature within a space and a predetermined temperature.

7 . The compressor crankcase heating control method of claim 6 further comprising:
generating, by a transformer of an indoor unit, the second voltage based on a third voltage and outputting the second voltage to the thermostat,
the indoor unit further including an evaporator and a blower; and
by the thermostat, supplying the second voltage to the third and fourth power lines.

8 . The compressor crankcase heating control method of claim 7 wherein third voltage is less than the first voltage.

9 . The compressor crankcase heating control method of claim 7 wherein third voltage is greater than the first voltage.

10 . The compressor crankcase heating control method of claim 7 wherein the second voltage is approximately 24 Volts.

11 . The compressor crankcase heating control method of claim 1 further comprising:
generating by a transformer of an indoor unit, a third voltage based on a fourth voltage and outputting the third voltage to a thermostat,
the indoor unit further including an evaporator and a blower;
outputting, by the thermostat, the third voltage to a compressor crankcase heating control module; and
generating, by the crankcase heating control module, the second voltage based on the third voltage and supplying the second voltage to the third and fourth power lines.

12 . The compressor crankcase heating control method of claim 11 wherein the third voltage is less than the fourth voltage.

13 . The compressor crankcase heating control method of claim 11 wherein the third voltage is greater than the fourth voltage.

14 . The compressor crankcase heating control method of claim 1 wherein the at least one winding includes a start winding of the stator.

15 . The compressor crankcase heating control method of claim 1 wherein the at least one winding includes a run winding of the stator.

16 . A method for a heat pump system, the method comprising:
selectively actuating a first switching device to connect and disconnect first and second inputs of the first switching device to and from first and second nodes, respectively, the first input of the first switching device connected to a first power line, the second input of the first switching device connected to a second power line, the first and second power lines to receive a first voltage; when the first and second inputs are disconnected from the first and second nodes, respectively:
actuating a second switching device to connect a third input of the second switching device to a first output of the second switching device, the third input connected to a third power line, and the first output of the second switching device connected to at least one of a first end of a first winding of a stator of an electric motor of a compressor and a first end of a second winding of the stator; and
actuating a third switching device to connect a fourth input of the third switching device to a second output of the third switching device, the fourth input connected to a third power line, the third power line for receiving a second voltage that is less than the first voltage, and the second output of the third switching device connected to second ends of the first and second windings; and
when the first and second inputs are connected to the first and second nodes, respectively:
actuating the second switching device to connect a fifth input of the second switching device to the first output of the second switching device, the fifth input connected to the first node; and
actuating the third switching device to connect a sixth input of the third switching device to the second output of the third switching device, the sixth input connected to the second node.

17 . The method of claim 16 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices based on a temperature of the compressor.

18 . The method of claim 16 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices based on an ambient temperature.

19 . The method of claim 16 further comprising, when the first and second power lines are disconnected from the second and third switching devices via the first switching device, actuating the second and third switching devices based on at least one of a current date and a current time.

20 . The method of claim 16 further comprising, by a thermostat, actuating the first switching device based on a temperature within a space and a

Assignees

• Emerson Climate Technologies

Inventors

• Ramayya George J

Classifications

• F04C18/0215

  where only one member is moving · CPC title

• F25B31/026

  with compressor of rotary type · CPC title

• F04C29/04

  Heating; Cooling (of machines or engines in general F01P); Heat insulation (heat insulation in general F16L59/00) · CPC title

• F25B2600/02

  Compressor control · CPC title

• F04B35/04

  the means being electric · CPC title