Ultraviolet and plasma-treated polymeric membranes

Patent metadata

Field	Value
Publication number	US-2016263532-A1
Application number	US-201415031846-A
Country	US
Kind code	A1
Filing date	Dec 15, 2014
Priority date	Dec 16, 2013
Publication date	Sep 15, 2016
Grant date	—

Abstract

Disclosed are polymeric blend membranes and methods for treating and using the membranes. The membranes include a blend of at least a polymer of intrinsic microporosity (PIM) and a second polymer, wherein the polymeric membrane has been treated with ultraviolet (UV) radiation and plasma.

First claim

1 . A polymeric membrane comprising a polymeric blend that includes a polymer of intrinsic microporosity (PIM) and a second polymer, wherein the polymeric membrane has been treated with ultraviolet (UV) radiation and plasma.

2 . The polymeric membrane of claim 1 , wherein the PIM polymer is PIM-1.

3 . The polymeric membrane of claim 1 , wherein the second polymer is a polyetherimide (PEI) polymer, a polyimide (PI) polymer, a polyetherimide-siloxane (PEI-Si) polymer, or a second PIM polymer that is different than the PIM polymer of claim 1 .

4 . The polymeric membrane of claim 3 , wherein the second polymer is a PEI polymer.

5 . The polymeric membrane of claim 1 , wherein the membrane is capable of separating a first gas from a second gas or is capable of separating a first gas from a mixture of gases.

6 . The polymeric membrane of claim 5 , wherein the first gas is hydrogen and the second gas is argon, or the first gas is hydrogen and the second gas is a mixture of gases comprising hydrogen, methane, nitrogen, and argon, or the first gas is hydrogen and the second gas is a mixture of gases comprising methane, ethylene, and propylene.

7 . (canceled)

8 . The polymeric membrane of claim 5 , wherein the first gas is hydrogen and the second gas is nitrogen, or wherein the first gas is nitrogen and the second gas is methane, or the first gas is hydrogen and the second gas is methane.

9 . (canceled)

10 . The polymeric membrane of claim 5 , wherein the first gas is C 2 H 4 and the second gas is C 2 H 6 or wherein the first gas is C 3 H 6 and the second gas is C 3 H 8 , or wherein the first gas is N 2 and the second gas is CH 4 , or wherein the first gas is H 2 and the second gas is CH 4 , or wherein the first gas is H 2 and the second gas is N 2 , or wherein the first gas is H 2 and the second gas is CO 2 , or wherein the first gas is CO 2 and the second gas is CH 4 , or when the first gas is H 2 and the second gas is Ar, or when the first gas is CO 2 and the second gas is Ar.

11 . The polymeric membrane of claim 10 , wherein the polymeric membrane has a selectivity of the first gas to the second gas that exceeds the Robeson's upper bound trade-off curve at a temperature of 25 C.° and a feed pressure of 2 atm.

12 . The polymeric membrane of claim 4 , wherein the membrane comprises from 80 to 95% w/w of PIM-1 and from 5 to 20% w/w of the PEI polymer.

13 . The polymeric membrane of claim 1 , wherein the membrane has been treated with UV radiation for 30 to 300 minutes or from 60 to 300 minutes or from 90 to 240 minutes or from 120 to 240 minutes and a plasma gas comprising a reactive species for 30 seconds to 30 minutes, 30 second to 10 minutes, 1 to 5 minutes, or 2 to 4 minutes.

14 - 17 . (canceled)

18 . The polymeric membrane of claim 1 , wherein the membrane is a flat sheet membrane, a spiral membrane, a tubular membrane, or a hollow fiber membrane.

19 - 23 . (canceled)

24 . A method for separating at least one component from a mixture of components, the method comprising contacting a mixture of components on a first side of any one of the polymeric membranes of claim 1 , such that at least a first component is retained on the first side in the form of a retentate and at least a second component is permeated through the membrane to a second side in the form of a permeate.

25 . The method of claim 24 , wherein the first component is a first gas or a first liquid and the second component is a second gas or a second liquid.

26 . The method of claim 25 , wherein the first component is a first gas and the second component is a second gas.

27 . The method of claim 26 , wherein the first gas is hydrogen and the second gas is argon, or the first gas is hydrogen and the second gas is a mixture of gases comprising hydrogen, methane, nitrogen, and argon, or the first gas is hydrogen and the second gas is a mixture of gases comprising methane, ethylene, and propylene.

28 - 30 . (canceled)

31 . The method of claim 26 , wherein the first gas is C 2 H 4 and the second gas is C 2 H 6 or wherein the first gas is C 3 H 6 and the second gas is C 3 H 8 , or wherein the first gas is N 2 and the second gas is CH 4 , or wherein the first gas is H 2 and the second gas is CH 4 , or wherein the first gas is H 2 and the second gas is N 2 , or wherein the first gas is H 2 and the second gas is CO 2 , or wherein the first gas is CO 2 and the second gas is CH 4 , or when the first gas is H 2 and the second gas is Ar, or when the first gas is CO 2 and the second gas is Ar.

32 . The method of claim 31 , wherein the polymeric membrane has a selectivity of the first gas to the second gas that exceeds the Robeson's upper bound trade-off curve at a temperature of 25 C.° and a feed pressure of 2 atm.

33 - 50 . (canceled)

51 . A gas separation device comprising any one of the polymeric membranes of claim 1 .

52 . (canceled)

53 . (canceled)

54 . The gas separation device of claim 51 , configured for using a flat sheet membrane, a spiral membrane, a tubular membrane, or a hollow fiber membrane.

Assignees

• Sabic Global Technologies Bv

Inventors

• Odeh Ihab N
• Shao Lei
• Kopec Karina K

Classifications

• B01D69/08

  Hollow fibre membranes (manufacture of hollow fibres D01D5/24, D01F1/08) · CPC title

• B01D69/06

  Flat membranes · CPC title

• B01D67/009 Primary

  with wave-energy, particle-radiation or plasma · CPC title

• B01D71/52

  Polyethers · CPC title

• B01D2323/345

  UV-treatment · CPC title