Plasma-treated polymeric membranes

Patent metadata

Field	Value
Publication number	US-2016263531-A1
Application number	US-201415031625-A
Country	US
Kind code	A1
Filing date	Dec 15, 2014
Priority date	Dec 16, 2013
Publication date	Sep 15, 2016
Grant date	—

Abstract

Disclosed are polymeric blend membranes, and methods for their use, they have been plasma-treated. The polymeric membranes include a polymeric blend of polymer of intrinsic microporosity (PIM) and a second polymer.

First claim

1 . A polymeric membrane comprising a polymeric blend that includes a polymer of intrinsic microporosity (PIM) and a second polymer, wherein the polymeric membrane has been plasma-treated.

2 . The polymeric membrane of claim 1 , wherein the PIM polymer is PIM-1.

3 . The polymeric membrane of claim 1 , wherein the second polymer is a polyetherimide (PEI) polymer, a polyimide (PI) polymer, a polyetherimide-siloxane (PEI-Si) polymer, or a second PIM polymer that is different than the PIM polymer of claim 1 .

4 . The polymeric membrane of claim 3 , wherein the second polymer is a PEI polymer.

5 . The polymeric membrane of claim 1 , wherein the membrane is capable of separating a first gas from a second gas or is capable of separating a first gas from a mixture of gases.

6 . The polymeric membrane of claim 5 , wherein the first gas is nitrogen and the second gas is methane, or wherein the first gas is hydrogen and the second gas is methane, or wherein the first gas is hydrogen and the second gas is nitrogen.

7 . The polymeric membrane of claim 5 , wherein the first gas is nitrogen and the mixture of gases includes nitrogen and methane, or wherein the first gas is hydrogen and the mixture of gases includes hydrogen and nitrogen, or wherein the first gas is hydrogen and the mixture of gases includes hydrogen and methane.

8 . The polymeric membrane of claim 6 , wherein the polymeric membrane has a selectivity of nitrogen to methane or hydrogen to nitrogen or hydrogen to methane that exceeds the Robeson's upper bound trade-off curve at a temperature of 25° C. and a feed pressure of 2 atm.

9 . The polymeric membrane of claim 2 , wherein the membrane comprises from 80 to 95% w/w of PIM-1 and from 5 to 20% w/w of the PEI polymer.

10 . The polymeric membrane of claim 1 , wherein the membrane was plasma-treated with a plasma gas comprising a reactive species for 30 seconds to 30 minutes, 30 second to 10 minutes, 1 to 5 minutes, or 2 to 4 minutes.

11 . The polymeric membrane of claim 10 , wherein the membrane was plasma-treated at a temperature of 15° C. to 80° C. or about 50° C.

12 - 13 . (canceled)

14 . The polymeric membrane of claim 1 , wherein the membrane is a flat sheet membrane, a spiral membrane, a tubular membrane, or a hollow fiber membrane.

15 . The polymeric membrane of claim 1 , wherein the membrane comprises from 5 to 95% by weight of the PIM polymer and from 95 to 5% by weight of the second polymer.

16 . The polymeric membrane of claim 1 , wherein the blend comprises at least two or at least three different polymers.

17 . The polymeric membrane of claim 1 , where the membrane further comprises a covalent organic framework (COF) additive, a carbon nanotube (CNT) additive, fumed silica (FS), titanium dioxide (TiO 2 ) or graphene.

18 . The polymeric membrane of claim 1 , wherein the PIM polymer has repeating units of formula:

19 . (canceled)

20 . A method for separating at least one component from a mixture of components, the method comprising: contacting a mixture of components on a first side of any one of the polymeric membranes of claim 1 , such that at least a first component is retained on the first side in the form of a retentate and at least a second component is permeated through the membrane to a second side in the form of a permeate.

21 . The method of claim 20 , wherein the first component is a first gas and the second component is a second gas, and wherein the first gas is nitrogen and the second gas is methane, or wherein the first gas is hydrogen and the second gas is methane, or wherein the first gas is hydrogen and the second gas is nitrogen.

22 . (canceled)

23 . (canceled)

24 . The method of claim 20 , wherein the pressure at which the mixture is fed to the membrane is from 2 to 20 atm at a temperature ranging from 20 to 65° C.

25 - 44 . (canceled)

45 . A gas separation device comprising any one of the polymeric membranes of claim 1 .

46 - 48 . (canceled)

Assignees

• Odeh Ihab Nizar
• Shao Lei
• Sabic Global Technologies Bv

Inventors

• Odeh Ihab N
• Shao Lei

Classifications

• B01D71/76

  Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74 (rubbers in general B01D71/24) · CPC title

• B01D53/228

  characterised by specific membranes · CPC title

• B01D2256/16

  Hydrogen · CPC title

• B01D2257/102

  Nitrogen · CPC title

• B01D67/009 Primary

  with wave-energy, particle-radiation or plasma · CPC title