Dedicated egr engine with dynamic load control

Patent metadata

Field	Value
Publication number	US-2016258369-A1
Application number	US-201615156878-A
Country	US
Kind code	A1
Filing date	May 17, 2016
Priority date	Jul 9, 2013
Publication date	Sep 8, 2016
Grant date	—

Abstract

An internal combustion engine comprises a first engine bank and a second engine bank. A first intake valve is disposed in an intake port of a cylinder of the first engine bank, and is configured for metering the first flow of combustion air by periodically opening and closing according to a first intake valve lift and duration characteristic. A variable valve train control mechanism is configured for affecting the first intake valve lift and duration characteristic. Either a lift or duration of the first intake valve is modulated so as to satisfy an EGR control criterion.

First claim

What is claimed is:

1 . An internal combustion engine comprising:
a first engine bank defining a first combustion chamber with a first intake port for providing a first flow of combustion air to the first combustion chamber and with a first exhaust port for providing a first flow of combustion products from the first combustion chamber; a second engine bank defining a second combustion chamber with a second intake port for providing a second flow of combustion air to the second combustion chamber and with a second exhaust port for providing a second flow of combustion products from the second combustion chamber; a first intake valve disposed in the first intake port, the first intake valve being configured for metering the first flow of combustion air by periodically opening and closing according to a first intake valve lift and duration characteristic; a second intake valve disposed in the second intake port, the second intake valve being configured for metering the second flow of combustion air by periodically opening and closing according to a second intake valve lift and duration characteristic; an intake manifold defining an intake plenum, the intake manifold also defining an air inlet, a first intake runner, a second intake runner, and an EGR duct, each being in fluid communication with the intake plenum; the air inlet being in fluid communication with a supply of ambient air and configured for carrying the supply of ambient air for delivery to the intake plenum; the first intake runner being in fluid communication with the first intake port and configured for carrying the first flow of combustion air from the intake plenum to the first intake port; the second intake runner being in fluid communication with the second intake port and configured for carrying the second flow of combustion air from the intake plenum to the second intake port; the EGR duct being in fluid communication with the first exhaust port and being configured for carrying the first flow of combustion products from the first exhaust port to the intake plenum, wherein the EGR duct includes an EGR splitter forming a boost leg and a direct return leg, the boost leg being fluidically connected to an inlet of a supercharger and the direct return leg being in fluid communication with the intake plenum; and an EGR return flow control valve disposed in the EGR duct upstream of the EGR splitter, the EGR return flow control valve being configured for allowing at least a portion of the first flow of combustion products to be delivered directly to the intake plenum when the EGR return flow control valve is in an open mode and to impede the first flow of combustion products directly to the intake plenum when the EGR return flow control valve is in a closed mode.

2 . The internal combustion engine of claim 1 , further comprising a variable valve train control mechanism configured for affecting the first intake valve lift and duration characteristic by modulating a lift of the first intake valve.

3 . The internal combustion engine of claim 1 , further comprising a variable valve train control mechanism configured for affecting the first intake valve lift and duration characteristic by modulating duration of the first intake valve.

4 . The internal combustion engine of claim 1 , further comprising a variable valve train control mechanism configured for affecting the first intake valve lift and duration characteristic by modulating a lift and duration of the first intake valve.

5 . The internal combustion engine of claim 1 , further comprising:
an EGR vent in fluid communication with the EGR duct and configured for carrying at least a portion of the first flow of combustion products from the EGR duct to be discharged to atmosphere; and an EGR vent flow control valve disposed in the EGR vent, the EGR vent flow control valve configured for allowing at least a portion of the first flow of combustion products to be vented to the atmosphere when the EGR vent flow control valve is in an open mode and to prevent release of the first flow of combustion products to the atmosphere when the EGR vent flow control valve is in a closed mode.

6 . The internal combustion engine of claim 1 , further comprising:
an EGR vent in fluid communication with the EGR duct and configured for carrying at least a portion of the first flow of combustion products from the EGR duct to be discharged to atmosphere; and and an EGR vent flow control valve disposed in the EGR vent, the EGR vent flow control valve configured for allowing at least a portion of the first flow of combustion products to be vented to the atmosphere when the EGR vent flow control valve is in an open mode and to prevent release of the first flow of combustion products to the atmosphere when the EGR vent flow control valve is in a closed mode; wherein the EGR duct has a boost leg and a direct return leg, the direct return leg being in fluid communication with the intake plenum; the boost leg being in fluid communication with an inlet of a supercharger, the boost leg configured for carrying the first flow of combustion products to be mixed with the supply of ambient air, to create a combined flow of combustion air, and to deliver the combined flow of combustion air to the inlet of the supercharger; wherein the supercharger is in fluid communication with the inlet of the supercharger and with the intake plenum; wherein the supercharger is configured for compressing the combined flow of combustion air and delivering the combined flow of combustion air to the intake plenum; and further comprising an EGR boost flow control valve disposed in the direct return leg, the EGR boost flow control valve configured for allowing at least a portion of the first flow of combustion products to be delivered through the direct return leg to the intake plenum when the EGR boost flow control valve is in an open mode and to prevent flow through the direct return leg to or from the intake plenum when the EGR boost flow control valve is in a closed mode.

7 . The internal combustion engine of claim 1 , wherein
the boost leg is configured for carrying the first flow of combustion products to be mixed with the supply of ambient air, to create a combined flow of combustion air, and to deliver the combined flow of combustion air to the inlet of the supercharger; wherein the supercharger is in fluid communication with the inlet of the supercharger and with the intake plenum; wherein the supercharger is configured for compressing the combined flow of combustion air and delivering the combined flow of combustion air to the intake plenum; and further comprising an EGR boost flow control valve disposed in the direct return leg, the EGR boost flow control valve configured for allowing at least a portion of the first flow of combustion products to be delivered through the direct return leg to the intake plenum when the EGR boost flow control valve is in an open mode and to prevent flow through the direct return leg to or from the intake plenum when the EGR boost flow control valve is in a closed mode.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Hayman Alan W
• Mcalpine Robert S
• Keating Edward J

Classifications

• F02D13/0226

  changing valve lift or valve lift and timing · CPC title

• F02M35/10222

  Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission · CPC title

• F02M26/23

  Layout, e.g. schematics · CPC title

• F02M35/10157

  Supercharged engines · CPC title

• F02M26/03

  with a single mechanically or electrically driven intake charge compressor · CPC title