Anode for oxygen generation and manufacturing method for the same

Patent metadata

Field	Value
Publication number	US-2016244888-A1
Application number	US-201615147310-A
Country	US
Kind code	A1
Filing date	May 5, 2016
Priority date	Dec 26, 2011
Publication date	Aug 25, 2016
Grant date	—

Abstract

An anode for oxygen generation and a manufacturing method for the same used for industrial electrolyses including manufacturing of electrolytic metal foils such as electrolytic copper foil, aluminum liquid contact and continuously electrogalvanized steel plate, and metal extraction is provided. The anode for oxygen generation and a manufacturing method for the same comprises a conductive metal substrate and a catalyst layer containing iridium oxide formed on the conductive metal substrate wherein the coating is baked in a high temperature region of 410° C.-450° C. in an oxidation atmosphere to form the catalyst layer co-existing amorphous and crystalline iridium oxide and the catalyst layer co-existing the amorphous and crystalline iridium oxide is post-baked in a further high temperature region of 520° C.-560° C. in an oxidation atmosphere to crystallize almost all amount of iridium oxide in the catalyst layer.

First claim

1 . A manufacturing method for an anode for oxygen generation comprising:
forming on a catalyst layer co-existing amorphous and crystalline iridium oxide surface of a conductive metal substrate by baking in a high temperature region of 410° C.-450° C. in an oxidation atmosphere and the catalyst layer co-existing amorphous; and post-baking crystalline iridium oxide in a further high temperature region of 520° C.-560° C. in an oxidation atmosphere to crystallize almost all amount of iridium oxide in the catalyst layer.

2 . The manufacturing method for the anode for oxygen generation of claim 1 , wherein the catalyst layer co-existing amorphous and crystalline iridium oxide is formed on the surface of the conductive metal substrate by baking in a high temperature region of 410° C.-450° C. in an oxidation atmosphere and the catalyst layer co-existing amorphous and crystalline iridium oxide is post-baked in a further high temperature region of 520° C.-560° C. in an oxidation atmosphere to make the degree of crystallinity of iridium oxide in the catalyst layer to be 80% or more.

3 . The manufacturing method for the anode for oxygen generation of claim 1 , wherein the catalyst layer co-existing amorphous and crystalline iridium oxide is formed on the surface of the conductive metal substrate by baking in a high temperature region of 410° C.-450° C. in an oxidation atmosphere and the catalyst layer co-existing amorphous and crystalline iridium oxide is post-baked in a further high temperature region of 520° C.-560° C. in an oxidation atmosphere to make the crystallite diameter of iridium oxide in the catalyst layer to be 9.7 nm or less.

4 . The manufacturing method for the anode for oxygen generation of claim 1 , comprising the conductive metal substrate and the catalyst layer containing iridium oxide formed on the conductive metal substrate, wherein the arc ion plating base layer containing tantalum and titanium ingredients is formed by the arc ion plating process on the conductive metal substrate before the formation of the catalyst layer.

Assignees

• Industrie De Nora Spa

Inventors

• Cao Yi
• Kato Akihiro
• Hirao Kazuhiro
• Furusawa Takashi

Classifications

• C25B1/02

  Hydrogen or oxygen · CPC title

• C23C14/325

  Electric arc evaporation · CPC title

• C25B11/063

  Valve metal, e.g. titanium · CPC title

• C25B11/091 Primary

  consisting of at least one catalytic element and at least one catalytic compound; consisting of two or more catalytic elements or catalytic compounds · CPC title

• C25B11/053 Primary

  characterised by multilayer electrocatalytic coatings · CPC title