Method for structuring layers of oxidizable materials by means of oxidation and substrate having a structured coating

Patent metadata

Field	Value
Publication number	US-2016240699-A1
Application number	US-201415024749-A
Country	US
Kind code	A1
Filing date	Sep 18, 2014
Priority date	Sep 26, 2013
Publication date	Aug 18, 2016
Grant date	—

Abstract

The invention relates to a method for structuring layers of oxidizable materials. At least one layer, disposed on a substrate, of an oxidizable material is hereby subjected to local oxidation with at least one oxidation step. In the case of the latter, at least one selected region of the layer of the oxidizable material is oxidized such that the layer, after oxidation, is subdivided into regions, which are electrically insulated from each other, by at least one oxidized region extending across the entire layer thickness after the oxidation.

First claim

1 - 26 . (canceled)

27 . A method for structuring layers of oxidisable materials, in which at least one layer, disposed on a substrate, of an oxidisable material is subjected to local oxidation with at least one oxidation step, in which at least one selected region of the layer of oxidisable material is oxidised so that the layer, after the last oxidation step, is subdivided into regions, which are electrically insulated from each other, by at least one oxidising region extending over the entire layer thickness, wherein oxidation of the layer is effected utilizing an oxidising medium and also a metering device for metering the oxidising medium, the oxidising medium being in contact, during oxidation, both with the metering device and with the layer, and an electrical voltage of 1-100 V being applied between the metering device and the layer, by means of which a current flow through the oxidising medium results.

28 . The method according to claim 27 , wherein the oxidised region, which is produced after the last oxidation step, has an oxidised layer of oxidisable material or consists thereof.

29 . The method according to claim 27 , wherein the layer is oxidised such that the width of the at least one oxidised region has a width of ≦100 μm.

30 . The method according to claim 27 , wherein the applied electrical voltage and hence the current which flows through the oxidising medium is pulsed.

31 . The method according to claim 27 , wherein the oxidising medium is a conductive liquid medium.

32 . The method according to claim 27 , wherein a stamp is utilized as metering device.

33 . The method according to claim 27 , wherein a stamp is utilized as metering device and wherein the surface of the stamp has webs
a) made of a chemically inert, conductive material, the stamp being immersed firstly in the oxidising medium, so that the webs are made wet with the oxidising medium and subsequently the stamp is contacted with the layer via the oxidising medium wetting the webs; or b) made of a chemically stable, non-conductive, open-cell sponge, the stamp being immersed firstly in the oxidising medium, so that the webs suction up the oxiding medium, and subsequently the stamp is contacted with the layer; or c) as seals which are resistant to the oxidising medium, the oxidising medium being applied firstly on the layer before oxidation and the stamp being contacted subsequently with the layer so that the seals which are resistant to the oxidising medium displace the oxidising medium from regions of the layer which are not to be oxidized; or d) as seals which are resistant to the oxidising medium, the stamp being contacted firstly with the layer before oxidation and the oxidising medium being applied subsequently on regions of the layer to be oxidised through channels disposed inside the stamp.

34 . The method according to claim 27 , wherein the metering device is a conductive nozzle, through the nozzle head of which the oxidising medium can emerge continuously, the conductive nozzle being guided over the surface of the layer during oxidation.

35 . The method according to claim 27 , wherein, after the last oxidation step, the at least two regions of the layer, which are electrically insulated from each other, are coated galvanically or chemically with at least one further metal and/or the at least one oxidised region of the layer is detached at least partially.

36 . The method according to claim 27 , wherein, between two of the oxidation steps, the non-oxidised regions of the layer are coated galvanically or chemically with at least one further metal and the at least one oxidised region of the layer is detached at least partially.

37 . The method according to claim 27 , wherein the method is selected from the group consisting of instantaneous printing methods, relief printing methods, gravure methods, flatbed methods, porous printing methods and screen printing methods.

38 . A substrate with structured coating, the substrate having a layer of an oxidisable material which is subdivided locally into at least two regions, which are electrically insulated from each other, by at least one oxidised region.

39 . The substrate according to claim 38 , wherein the oxidisable material is a metal, a semi-metal or an alloy.

40 . The substrate according to claim 38 , wherein the substrate is a solar cell.

41 . The substrate according to claim 38 , wherein the layer
a) has a layer thickness of 0.01-10 μm; and/or b) is sub-divided into two regions, which are electrically insulated from each other, by a meandering oxidised region.

42 . The substrate according to claim 38 , wherein the width of the at least one oxidised region decreases towards the substrate.

43 . The substrate according to claim 38 , wherein the at least two regions of the layer, which are electrically insulated from each other, are coated galvanically or chemically with at least one further metal.

44 . The substrate according to claim 38 , wherein the substrate is produced according to the method in which at least one layer, disposed on a substrate, of an oxidisable material is subjected to local oxidation with at least one oxidation step, in which at least one selected region of the layer of oxidisable material is oxidised so that the layer, after the last oxidation step, is subdivided into regions, which are electrically insulated from each other, by at least one oxidising region extending over the entire layer thickness, wherein oxidation of the layer is effected utilizing an oxidising medium and also a metering device for metering the oxidising medium, the oxidising medium being in contact, during oxidation, both with the metering device and with the layer, and an electrical voltage of 1-100 V being applied between the metering device and the layer, by means of which a current flow through the oxidising medium results.

45 . The substrate according to claim 38 , wherein the oxidised region has an oxidised layer of oxidisable material or consists thereof.

46 . The substrate according to claim 38 , wherein the width of the at least one oxidised region has a width of ≦100 μm.

Assignees

• Fraunhofer Ges Forschung
• Fraunhofer Ges Forschung

Inventors

• KAMP Matthias
• Bartsch Jonas
• Glatthaar Markus

Classifications

• H10F77/219

  Arrangements for electrodes of back-contact photovoltaic cells · CPC title

• H10F71/00

  Manufacture or treatment of devices covered by this subclass (patterning processes to connect thin photovoltaic cells in integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/33; manufacture or treatment of encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/80; manufacture or treatment of integrated devices, or assemblies of multiple devices, comprising at least one element in which radiation controls the flow of current H10F39/00) · CPC title

• H10F77/935 Primary

  for photovoltaic devices or modules · CPC title

• H01L31/18

  Electricity · mapped topic

• H01L31/02008 Primary

  Electricity · mapped topic