Single-shot correction of resonant optical components

Patent metadata

Field	Value
Publication number	US-2016238791-A1
Application number	US-201514625023-A
Country	US
Kind code	A1
Filing date	Feb 18, 2015
Priority date	Feb 18, 2015
Publication date	Aug 18, 2016
Grant date	—

Abstract

An optical device is described. This optical device includes optical components having resonance wavelengths that match target values with a predefined accuracy (such as 0.1 nm) and with a predefined time stability (such as permanent or an infinite time stability) without thermal tuning and/or electronic tuning. The stable, accurate resonance wavelengths may be achieved using a wafer-scale, single (sub-second) shot trimming technique that permanently corrects the phase errors induced by material variations and fabrication inaccuracies in the optical components (and, more generally, resonant silicon-photonic optical components). In particular, the trimming technique may use photolithographic exposure of the optical components on the wafer in parallel, with time-modulation for each individual optical component based on active-element control. Note that the physical mechanism in the trimming technique may involve superficial room-temperature oxidation of the silicon surface, which is induced by deep-ultraviolet radiation in the presence of oxygen.

First claim

1 . A photonic chip, comprising:
a substrate; a buried-oxide layer disposed on the substrate; and a semiconductor layer disposed on the buried-oxide layer, wherein optical components are defined in the semiconductor layer; wherein the optical components have resonance wavelengths; wherein the optical components are trimmed so that the resonance wavelengths match target values within a predefined accuracy and with a predefined time stability by oxidizing the semiconductor layer proximate to the optical components; and wherein the amount of oxidation is specific to a given optical component.

2 . The photonic chip of claim 1 , wherein the predefined accuracy is 0.1 nm.

3 . The photonic chip of claim 1 , wherein the optical components include ring resonators having a free-spectral range between 0.1 and 50 nm.

4 . (canceled)

5 . The photonic chip of claim 4 , wherein the trimming modifies effective indexes of refraction of the optical components.

6 . The photonic chip of claim 1 , wherein the substrate includes a cavity, defined by an edge, through the substrate and the buried-oxide layer;
wherein the optical components are trimmed so that the resonance wavelengths match the target values within the predefined accuracy by oxidizing the semiconductor layer proximate to the optical components via the cavity; and wherein the amount of oxidation is specific to the given optical component.

7 . The photonic chip of claim 6 , wherein the trimming modifies effective indexes of refraction of the optical components.

8 . The photonic chip of claim 6 , further comprising:
a second buried-oxide layer disposed on the oxidized semiconductor layer in the cavity; and an overcoat layer disposed on the second buried-oxide layer.

9 . The photonic chip of claim 8 , wherein the overcoat layer includes a metal.

10 . The photonic chip of claim 1 , further comprising a cladding layer disposed on the semiconductor layer, wherein the cladding layer has a transmission coefficient exceeding a predefined value for at least a wavelength in an ultraviolet band of wavelengths.

11 . The photonic chip of claim 10 , wherein the optical components are trimmed so that the resonance wavelengths match the target values within the predefined accuracy by oxidizing the semiconductor layer proximate to the optical components; and
wherein the amount of oxidation is specific to the given optical component.

12 . The photonic chip of claim 11 , wherein the trimming modifies effective indexes of refraction of the optical components.

13 . The photonic chip of claim 10 , wherein the wavelength is one of: 193 nm and 248 nm.

14 . The photonic chip of claim 1 , wherein the substrate, the buried-oxide layer and the semiconductor layer constitute a silicon-on-insulator technology.

15 . The photonic chip of claim 1 , wherein the optical components are trimmed so that the resonance wavelengths match the target values within the predefined accuracy without using a polymer; and
wherein the amount of trimming is specific to the given optical component.

16 . The photonic chip of claim 1 , wherein the optical components are trimmed so that the resonance wavelengths match the target values within the predefined accuracy;
wherein the amount of trimming is specific to the given optical component; and wherein the resonance wavelengths at a given temperature are stable as a function of time.

17 . A system, comprising:
a processor; memory, coupled to the processor, configured to store a program module; and a photonic chip, wherein the photonic chip includes: a substrate; a buried-oxide layer disposed on the substrate; and a semiconductor layer disposed on the buried-oxide layer, wherein optical components are defined in the semiconductor layer; wherein the optical components have resonance wavelengths; wherein the optical components are trimmed so that the resonance wavelengths match target values within a predefined accuracy and with a predefined time stability by oxidizing the semiconductor layer proximate to the optical components; and wherein the amount of oxidation is specific to a given optical component.

18 . (canceled)

19 . The system of claim 18 , wherein the trimming modifies effective indexes of refraction of the optical components.

20 . A method for trimming resonance wavelengths of optical components, the method comprising:
defining the optical components in a semiconductor layer disposed on a buried-oxide layer on a silicon-on-insulator substrate; and trimming the resonance wavelengths of the optical components so that the resonance wavelengths match target values within a predefined accuracy and with a predefined time stability by oxidizing the semiconductor layer proximate to the optical components, wherein the amount of oxidation is specific to a given optical component.

21 . The photonic chip of claim 1 , wherein the optical components are trimmed by using photolithographic exposure of the optical components on the wafer in parallel, with time-modulation for each individual optical component based on active-element control.

22 . The system of claim 18 , wherein the optical components are trimmed by using photolithographic exposure of the optical components on the wafer in parallel, with time-modulation for each individual optical component based on active-element control.

Assignees

• Oracle Int Corp

Inventors

• Djordjevic Stevan S
• Lin Shiyun
• Shubin Ivan
• Zheng Xuezhe
• Cunningham John E
• Krishnamoorthy Ashok V

Classifications

• G02B6/13

  Integrated optical circuits characterised by the manufacturing method · CPC title

• G02F1/2257

  the optical waveguides being made of semiconducting material · CPC title

• G02B6/2934

  Fibre ring resonators, e.g. fibre coils · CPC title

• G02B6/29395 Primary

  configurable, e.g. tunable or reconfigurable (switching G02B6/35) · CPC title

• B01J37/349

  making use of flames, plasmas or lasers · CPC title