Electrolytic aluminum foil,current collector for electrical storage device, electrode for electrical storage device, and electrical storage device

Patent metadata

Field	Value
Publication number	US-2016218369-A1
Application number	US-201514917778-A
Country	US
Kind code	A1
Filing date	Feb 19, 2015
Priority date	Feb 20, 2014
Publication date	Jul 28, 2016
Grant date	—

Abstract

An object of the present invention is to provide a thin electrolytic aluminum foil having a thickness of 20 μm or less, which has excellent flexibility so that winding-up is not hindered by bending or twisting of the foil. Another object is to provide a current collector for an electrical storage device using the electrolytic aluminum foil, an electrode for an electrical storage device, and an electrical storage device. An electrolytic aluminum foil of the present invention as a means for achieving the object is an electrolytic aluminum foil having a thickness of 20 μm or less, characterized in that the elastic modulus is smaller in both surface regions than in a center region in the thickness direction of the foil, and the difference in elastic modulus between the center region and each surface region of the foil as measured by a nanoindentation method is 8.0 GPa or less.

First claim

1 . An electrolytic aluminum foil having a thickness of 20 μm or less, characterized in that the elastic modulus is smaller in both surface regions than in a center region in the thickness direction of the foil, and the difference in elastic modulus between the center region and each surface region of the foil as measured by a nanoindentation method is 8.0 GPa or less.

2 . The electrolytic aluminum foil according to claim 1 produced by forming an aluminum film on the surface of a substrate by electrolysis using a plating solution containing at least a dialkyl sulfone, an aluminum halide, and a nitrogen-containing compound, and then separating the film from the substrate,
the electrolytic aluminum foil being characterized in that the nitrogen-containing compound contained in the plating solution is at least one member selected from the group consisting of an ammonium halide, a hydrogen halide salt of a primary amine, a hydrogen halide salt of a secondary amine, a hydrogen halide salt of a tertiary amine, a quaternary ammonium salt represented by the general formula: R 1 R 2 R 3 R 4 N.X (R 1 to R 4 independently represent an alkyl group and are the same as or different from one another, and X represents a counteranion for the quaternary ammonium cation), and a nitrogen-containing aromatic compound.

3 . The electrolytic aluminum foil according to claim 1 , characterized in that the total content of carbon, sulfur, and chlorine contained in the electrolytic aluminum foil is 1.0 mass % or less.

4 . The electrolytic aluminum foil according to claim 1 , characterized in that the electrolytic aluminum foil is produced by applying a current between a cathode drum partially immersed in a plating solution and an anode plate immersed in the plating solution to form an aluminum film on the surface of the cathode drum, and then separating, from the cathode drum, the aluminum film raised from the liquid surface by rotating the cathode drum.

5 . The electrolytic aluminum foil according to claim 1 , characterized in that the hardness as measured by a nanoindentation method is 1.00 to 2.00 GPa in both the center region in the thickness direction of the foil and each surface region, and greater in at least one surface region than in the center region, and the difference in hardness between the center region and each surface region of the foil is 0.4 GPa or less.

6 . A current collector for an electrical storage device, characterized by comprising the electrolytic aluminum foil according to claim 1 .

7 . An electrode for an electrical storage device, characterized by comprising an electrode active material supported on the electrolytic aluminum foil according to claim 1 .

8 . An electrical storage device, characterized by being configured using the electrode for an electrical storage device according to claim 7 .

Assignees

• Hitachi Metals Ltd

Inventors

• Matsuda Junichi
• Okamoto Atsushi

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/661 Primary

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• C25D1/20

  Separation of the formed objects from the electrodes {with no destruction of said electrodes} · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C25D1/04 Primary

  Wires; Strips; Foils · CPC title