Gas sensor

Patent metadata

Field	Value
Publication number	US-2016216229-A1
Application number	US-201614995362-A
Country	US
Kind code	A1
Filing date	Jan 14, 2016
Priority date	Jan 27, 2015
Publication date	Jul 28, 2016
Grant date	—

Abstract

Provided is a gas sensor capable of accurately obtaining the concentration of water vapor of a measurement gas. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that all of the water vapor of a measurement gas is decomposed in the first internal space. A measuring pumping cell adjusts an oxygen partial pressure of a second internal space such that hydrogen generated by the decomposition of water vapor selectively burns. A metal component of a measuring internal electrode contains an alloy of gold and a noble metal other than gold. A gold abundance ratio of the metal component on the surface of the measuring internal electrode is 25 at % or higher. The concentration of water vapor is identified based on the magnitude of a current flowing between the measuring internal electrode and an external electrode.

First claim

1 . A gas sensor that has a sensor element formed of an oxygen-ion conductive solid electrolyte and identifies a concentration of a water vapor component of a measurement gas based on a current flowing through said solid electrolyte, said gas sensor comprising:
a first diffusion control part that is in communication with the outside and applies a first diffusion resistance to said measurement gas; a first internal space that is in communication with said first diffusion control part, into which the measurement gas is introduced with said first diffusion resistance from said outside; a second diffusion control part that is in communication with said first internal space and applies a second diffusion resistance to said measurement gas; a second internal space that is in communication with said second diffusion control part, into which the measurement gas is introduced with said second diffusion resistance from said first internal space; a main electrochemical pumping cell formed of a main internal electrode formed to face said first internal space, a first external electrode formed on an outer surface of said sensor element, and said solid electrolyte located between said main internal electrode and said first external electrode; a measuring electrochemical pumping cell formed of a measuring internal electrode formed to face said second internal space, a second external electrode formed on the outer surface of said sensor element, and said solid electrolyte located between said measuring internal electrode and said second external electrode; a reference gas space into which a reference gas is introduced; and a reference electrode formed to face said reference gas space, wherein a metal component of said measuring internal electrode contains an alloy of gold and a noble metal other than gold; a gold abundance ratio of said metal component is 25 at % or higher on a surface of said measuring internal electrode; said main electrochemical pumping cell is configured and disposed to adjust an oxygen partial pressure of said first internal space such that substantially all of said water vapor component is decomposed in said first internal space; said measuring electrochemical pumping cell is configured and disposed to adjust an oxygen partial pressure of said second internal space such that hydrogen generated by the decomposition of said water vapor component selectively burns in said second internal space; and said gas sensor is configured and disposed to identify the concentration of said water vapor component existing in said measurement gas based on the magnitude of a current flowing between said measuring internal electrode and said second external electrode when said measuring electrochemical pumping cell supplies oxygen to said second internal space.

2 . The gas sensor according to claim 1 , wherein said noble metal comprises platinum.

3 . The gas sensor according to claim 1 , wherein said gas sensor is configured and disposed to adjust a first voltage applied between said main internal electrode and said first external electrode to adjust the oxygen partial pressure of said first internal space such that substantially all of said water vapor component is decomposed, and
adjust a second voltage applied between said measuring internal electrode and said second external electrode to adjust the oxygen partial pressure of said second internal space such that all of the hydrogen generated by the decomposition of said water vapor component burns.

4 . The gas sensor according to claim 3 , further comprising:
a first oxygen-partial-pressure detection sensor cell formed of said main internal electrode, said reference electrode, and said solid electrolyte located between said main internal electrode and said reference electrode, said first oxygen-partial-pressure detection sensor cell detecting the magnitude of said first voltage; and a second oxygen-partial-pressure detection sensor cell formed of said measuring internal electrode, said reference electrode, and said solid electrolyte located between said measuring internal electrode and said reference electrode, said second oxygen-partial-pressure detection sensor cell detecting the magnitude of said second voltage, wherein said gas sensor is configured and disposed to
adjust the oxygen partial pressure of said first internal space based on a detection value of said first voltage in said first oxygen-partial-pressure detection sensor cell, and
adjust the oxygen partial pressure of said second internal space based on a detection value of said second voltage in said second oxygen-partial-pressure detection sensor cell.

5 . The gas sensor according to claim 1 , wherein said gas sensor is configured and disposed to identify the concentration of said water vapor component while satisfying a relationship that the oxygen partial pressure of said second internal space is higher than the oxygen partial pressure of said first internal space.

6 . The gas sensor according to claim 5 , wherein said gas sensor is configured and disposed to identify the concentration of said water vapor component with
the oxygen partial pressure of said first internal space set to 10 −10 atm to 10 −30 atm, and the oxygen partial pressure of said second internal space set to 10 −5 atm to 10 −15 atm.

7 . The gas sensor according to claim 5 , wherein said gas sensor is configured and disposed to set a target oxygen partial pressure in said first internal space to be lower as the oxygen partial pressure in said measurement becomes higher.

8 . The gas sensor according to claim 1 , wherein said first external electrode and said second external electrode are shared.

9 . The gas sensor according to claim 2 , wherein said gas sensor is configured and disposed to
adjust a first voltage applied between said main internal electrode and said first external electrode to adjust the oxygen partial pressure of said first internal space such that substantially all of said water vapor component is decomposed, and adjust a second voltage applied between said measuring internal electrode and said second external electrode to adjust the oxygen partial pressure of said second internal space such that all of the hydrogen generated by the decomposition of said water vapor component burns.

10 . The gas sensor according to claim 9 , further comprising:
a first oxygen-partial-pressure detection sensor cell formed of said main internal electrode, said reference electrode, and said solid electrolyte located between said main internal electrode and said reference electrode, said first oxygen-partial-pressure detection sensor cell detecting the magnitude of said first voltage; and a second oxygen-partial-pressure detection sensor cell formed of said measuring internal electrode, said reference electrode, and said solid electrolyte located between said measuring internal electrode and said reference electrode, said second oxygen-partial-pressure detection sensor cell detecting the magnitude of said second voltage, wherein said gas sensor is configured and disposed to
adjust the oxygen partial pressure of said first internal space based on a detection value of said first voltage in said first oxygen-partial-pressure detection sensor cell, and
adjust the oxygen partial pressure of said second internal space based on a detection value of said second voltage in said second oxygen-partial-pressure detection sensor cell.

11 . The gas sensor according to claim 3 , wherein said gas sensor is configured and disposed to identify the concentration of said water vapor component while satisfying a relationship that the oxygen partial pressure of said second internal space is higher than the ox

Assignees

• Ngk Insulators Ltd

Inventors

• Okamoto Taku
• Nakasone Osamu
• Nakayama Yuki

Classifications

• G01N27/419 Primary

  Measuring voltages or currents with a combination of oxygen pumping cells and oxygen concentration cells · CPC title

• G01N27/4162 Primary

  investigating the composition of gases, by the influence exerted on ionic conductivity in a liquid (conductometry in general G01N27/06; amperometric gas sensors G01N27/404) · CPC title

• G01N27/4072

  characterized by the diffusion barrier · CPC title

• G01N27/4073

  Composition or fabrication of the solid electrolyte · CPC title

• F02D2041/1472

  the characteristics being a humidity or water content of the exhaust gases · CPC title