Three-dimensional-object forming apparatus and three-dimensional-object forming method

Patent metadata

Field	Value
Publication number	US-2016214317-A1
Application number	US-201415026601-A
Country	US
Kind code	A1
Filing date	Sep 25, 2014
Priority date	Oct 4, 2013
Publication date	Jul 28, 2016
Grant date	—

Abstract

A three-dimensional-object forming apparatus and a three-dimensional-object forming method are provided. The three-dimensional-object forming apparatus includes a forming-material dispensing section, a releasing-agent dispensing section, a driving section and a control section. On the basis of shape data for each layer of a forming object, the control section computes, for each layer, a forming-material deposition area where a forming material that forms the forming object is deposited, a support-material deposition area where the forming material that forms a support is deposited as a support material, and a releasing-agent deposition area where a releasing agent is deposited between the forming-material deposition area and the support-material deposition area. The control section scans a head by the control of a driving section, so as to form the forming object by dispensing the forming material and releasing agent for each layer, from a lowermost layer to an upper most layer.

First claim

1 . A three-dimensional-object forming apparatus, comprising:
a forming-material dispensing section that dispenses a forming material toward a work surface of a stage; a releasing-agent dispensing section that dispenses a releasing agent toward the work surface, and the releasing agent is for facilitating separation of a forming object in three-dimensional and a support which supports the forming object; a driving section that makes the forming-material dispensing section and the releasing-agent dispensing section scan in parallel with at least of the work surface; and a control section that divides a three-dimensional data of the forming object into a plurality of layers and controls the forming-material dispensing section, the releasing-agent dispensing section, and the driving section on the basis of shape data for each layer of the forming object, wherein, on the basis of the shape data, the control section computes, for each layer, a forming-material deposition area where the forming material that forms the forming object is deposited, a support-material deposition area where the forming material that forms the support is deposited as a support material, and a releasing-agent deposition area where the releasing agent is deposited between the forming-material deposition area and the support-material deposition area, and wherein the control section controls the driving section such that when the forming-material dispensing section reaches a dispensing position for the forming-material, which is directed at the forming-material deposition area or the support-material deposition area, the control section causes the forming-material dispensing section to dispense the forming material, and when the releasing-agent dispensing section reaches a dispensing position for the releasing-agent, which is directed at the releasing-agent deposition area, the control section causes the releasing-agent dispensing section to dispense the releasing agent, thus dispensing the forming material and the releasing agent for each layer, from a lowermost layer to an uppermost layer.

2 . The three-dimensional-object forming apparatus according to claim 1 , wherein
a plurality of forming-material dispensing sections are provided to dispense the forming materials of different properties toward the work surface separately, wherein, on the basis of the three-dimensional data for the forming object and property data for each portion of the forming object, the control section computes, for each layer, the respective forming-material deposition areas where the forming materials of a plurality of types that form the forming object are separately deposited, and wherein the control section controls the driving section such that when one of the forming-material dispensing sections reaches the dispensing position for the corresponding forming material, which is directed at at least one of the forming-material deposition areas for the forming materials, the control section causes the forming-material dispensing section to dispense the forming material, when another one of the forming-material dispensing sections reaches the dispensing position for the corresponding forming material, which is directed at the support-material deposition area, the control section causes the forming-material dispensing section to dispense the forming material, and when the releasing-agent dispensing section reaches a dispensing position for the releasing-agent, which is directed at the releasing-agent deposition area, the control section causes the releasing-agent dispensing section to dispense the releasing agent, thus dispensing the forming materials and the releasing agent for each layer, from a lowermost layer to an uppermost layer.

3 . The three-dimensional-object forming apparatus according to claim 1 , wherein
the forming material is an ultraviolet curable ink that is cured by being irradiated with an ultraviolet ray, and wherein a curing section is provided to emit the ultraviolet ray to the forming material which is deposited.

4 . The three-dimensional-object forming apparatus according to claim 1 , wherein
the control section computes, for the corresponding layers, the support-material deposition areas into which the support is able to be divided, and wherein, in order to interpose the releasing agent between compositional members for the support which is divided, a space between the adjacent compositional members is used as the releasing-agent deposition area in each layer.

5 . The three-dimensional-object forming apparatus according to claim 1 , wherein
a head of inkjet type that has the forming-material dispensing section and the releasing-agent dispensing section is provided.

6 . A three-dimensional-object forming method, comprising:
a step of dividing a three-dimensional data of a forming object into a plurality of layers and computing shape data for each layer of the forming object; and a step of computing, for each layer on the basis of the shape data, a forming-material deposition area where a forming material that forms the forming object is deposited, a support-material deposition area where the forming material that forms a support for supporting the forming object is deposited as a support material, and a releasing-agent deposition area where a releasing agent for facilitating separation of the forming object and the support is deposited between the forming-material deposition area and the support-material deposition area; and three-dimensional-object forming method further comprising: a step of scanning a forming-material dispensing section that dispenses the forming material toward a work surface of a stage and a releasing-agent dispensing section that dispenses the releasing agent toward the work surface, in parallel with the work surface, causing the forming-material dispensing section to dispense the forming material when the forming-material dispensing section reaches a dispensing position for the forming material, which is directed at the forming-material deposition area or the support-material deposition area, and causing the releasing-agent dispensing section to dispense the releasing agent when the releasing-agent dispensing section reaches a dispensing position for the releasing-agent, which is directed at the releasing-agent deposition area, this step being carried out for each layer, from a lowermost layer to an uppermost layer.

7 . The three-dimensional-object forming method according to claim 6 , wherein
a plurality of forming-material dispensing sections that dispense the forming materials of different properties toward the work surface separately are provided, wherein when the forming-material deposition areas are computed, the respective forming-material deposition areas where the forming materials of a plurality of types that form the forming object are separately deposited are computed for each layer on the basis of the three-dimensional data for the forming object and property data for each portion of the forming object, and wherein in the step of dispensing the corresponding forming material and the releasing agent for each layer, the forming-material dispensing section and the releasing-agent dispensing section are scanned in parallel with the work surface, wherein when one of the forming-material dispensing sections reaches the dispensing position for the corresponding forming material, which is directed at at least one of the forming-material deposition areas for the corresponding forming materials, the forming-material dispensing section is caused to dispense the forming material, when another one of the forming-material dispensing sections reaches the dispensing position for the corresponding forming material, which is directed at the support-material deposition area, the form

Assignees

• Mimaki Eng Co Ltd

Inventors

• Kobayashi Hisayuki

Classifications

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/40

  Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title