Method of preparing lithium adsorption structure having large surface area

Patent metadata

Field	Value
Publication number	US-2016214083-A1
Application number	US-201615007735-A
Country	US
Kind code	A1
Filing date	Jan 27, 2016
Priority date	Jan 28, 2015
Publication date	Jul 28, 2016
Grant date	—

Abstract

Provided are a lithium adsorbent prepared using an aerosol deposition method, including (a) synthesizing lithium manganese oxide powder, and (b) coating the lithium manganese oxide powder on a surface of a substrate by the aerosol deposition method, and a method of preparing the same. The lithium adsorbent is characterized in that the lithium manganese oxide powder may be directly coated on various substrates using the aerosol deposition method, thereby greatly reducing a decrease of a lithium recovery rate even after a long time has lapsed.
Further, the lithium adsorbent having a large surface area prepared by the preparation method of the present invention is characterized by being easily handled, being selectively reacted with lithium ions, having a larger adsorption area, being physically and chemically stable, and being used reversibly.

First claim

What is claimed is:

1 . A method of preparing a lithium adsorption structure having a lithium adsorption layer formed on a surface of a substrate comprising:
(a) synthesizing lithium manganese oxide powder satisfying following Chemical Formula 1 or 2; and (b) coating the lithium manganese oxide powder on the surface of the substrate by an aerosol deposition method:
Li n Mn (2−x) O 4   [Chemical Formula 1]

wherein 1≦n<2, and 0<x≦0.6;
Li 1+r Mn (1−r−y) M y O (2+z)   [Chemical Formula 2]

wherein 0.01≦r≦0.5, 0≦y≦0.3, and −0.2≦z≦0.2; and M is any one or two or more elements selected from the group consisting of Ti, Mn, V, Cr, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, W, Ag, Sn, Ge, Si and Al.

2 . The method of claim 1 , wherein the lithium manganese oxide is an ion exchange type of Li 1.33 Mn 1.67 O 4 or Li 1.6 Mn 1.6 O 4 having a spinel structure.

3 . The method of claim 1 , wherein the lithium manganese oxide powder has an average particle diameter of 0.5 to 100 μm.

4 . The method of claim 1 , wherein (a) includes primarily milling lithium manganese oxide raw material powder to be mixed, calcining the mixed lithium manganese oxide raw material powder, and secondarily milling the calcined powder.

5 . The method of claim 4 , wherein (a) includes milling the lithium manganese oxide raw material powder for 4 to 10 hours with a ball of 3 to 15 mm, calcining the milled lithium manganese oxide raw material powder, milling the calcined powder for 10 to 16 hours with a ball of 1 to 5 mm, and further includes heat-treating the milled powder, sequentially.

6 . The method of claim 1 , wherein (b) includes adding the lithium manganese oxide powder to an aerosol chamber, stably placing the substrate in a deposition chamber, mixing the lithium manganese oxide powder and carrier gas to form an aerosol, and spraying the aerosol on the substrate.

7 . The method of claim 6 , wherein the aerosol is sprayed by accelerating the aerosol to 100 to 500 m/s.

8 . The method of claim 1 , further comprising:
repeating (b) two or more times.

9 . The method of claim 1 , wherein the substrate is a copolymer including one or two or more selected from the group consisting of polystyrene-b-polymethyl methacrylate, poly(vinyl triphenylamine), polystyrene-b-poly(phenylene bisimide acrylate), poly[(9,9-dioctylfluorenyl-2,7-diyl)-co-bithiophene], poly[bis(4-phenyl)(2,4,6-trimethylphenyl)amine], and poly(2,5-bis(3-hexadecylthiophene-2-yl)thieno[3,2-b]thiophene).

10 . The method of claim 1 , wherein a lithium manganese oxide powder coating layer formed on the substrate through (b) has a thickness of 1 to 1000 μm.

11 . A lithium adsorption structure prepared by the method of claim 1 .

Assignees

• Korea Inst Geoscience & Mineral Resources

Inventors

• Chung Kang-Sup
• Kim Byoung-Gyu
• Ryu Taegong
• Ryu Jungho
• Park In-Su
• Hong Hye-Jin
• Lee Jae-Chun

Classifications

• B01J20/32

  Impregnating or coating {; Solid sorbent compositions obtained from processes involving impregnating or coating} · CPC title

• B01J20/041 Primary

  Oxides or hydroxides · CPC title

• B01J20/06 Primary

  comprising oxides or hydroxides of metals not provided for in group B01J20/04 · CPC title

• B01J20/0222

  Compounds of Mn, Re · CPC title

• C02F1/288

  using composite sorbents, e.g. coated, impregnated, multi-layered · CPC title