Method for manufacturing lithium cobaltate oriented sintered plate

Patent metadata

Field	Value
Publication number	US-2016211506-A1
Application number	US-201615073769-A
Country	US
Kind code	A1
Filing date	Mar 18, 2016
Priority date	Sep 30, 2014
Publication date	Jul 21, 2016
Grant date	—

Abstract

Provided is a method for manufacturing a lithium cobaltate oriented sintered plate, comprising (a) providing a green sheet comprising Co 3 O 4 particles, (b) firing the green sheet to form a Co 3 O 4 oriented sintered plate, and (c) firing the sintered plate in the presence of a lithium source to introduce lithium and thereby form the lithium cobaltate oriented sintered plate composed of LiCoO 2 , the method further comprising (d1) attaching a Mg-containing compound to the Co 3 O 4 oriented sintered plate before the step (c) or (d2) attaching the Mg-containing compound to the lithium cobaltate oriented sintered plate after the step (c) to fire the sintered plate. According to the present invention, a lithium cobaltate oriented sintered plate can be manufactured in which grain boundaries in the plate thickness direction are significantly reduced and with which enhanced battery performance can be achieved when used as a positive electrode active material in lithium secondary batteries.

First claim

What is claimed is:

1 . A method for manufacturing a lithium cobaltate oriented sintered plate, wherein at least one of a (104) plane and a (101) plane of LiCoO 2 is aligned in parallel with a plate surface, the method comprising the steps of:
(a) providing a green sheet with a thickness of 100 μm or less comprising Co 3 O 4 particles; (b) firing the green sheet at a temperature of 900 to 1450° C. to obtain a Co 3 O 4 oriented sintered plate, wherein a (h00) plane is aligned in parallel with a sheet surface; and (c) firing the Co 3 O 4 oriented sintered plate in the presence of a lithium source to introduce lithium and thereby form the lithium cobaltate oriented sintered plate composed of LiCoO 2 , the method further comprising the step of: (d1) attaching a Mg-containing compound to the Co 3 O 4 oriented sintered plate before the step (c); or (d2) attaching a Mg-containing compound to the lithium cobaltate oriented sintered plate after the step (c) and firing the lithium cobaltate oriented sintered plate having the Mg-containing compound.

2 . The method according to claim 1 , wherein the Mg-containing compound is a compound capable of providing MgO by being fired.

3 . The method according to claim 1 , wherein the Mg-containing compound is at least one selected from the group consisting of magnesium acetate, magnesium nitrate, magnesium chloride, magnesium hydroxide, magnesium carbonate, magnesium sulfate, and magnesium diethoxide.

4 . The method according to claim 1 , wherein the Mg-containing compound is supplied in at least one form selected from the group consisting of a solution or slurry comprising the Mg-containing compound, a sheet comprising the Mg-containing compound, and a powder of the Mg-containing compound.

5 . The method according to claim 1 , wherein the Mg-containing compound is provided in the form of an aqueous solution comprising the Mg-containing compound.

6 . The method according to claim 5 , wherein the Mg-containing compound is magnesium acetate.

7 . The method according to claim 1 , wherein firing in the step (d2) is performed at a firing temperature of 400 to 950° C.

8 . The method according to claim 1 , wherein the raw material powder further comprises bismuth oxide.

9 . The method according to claim 1 , wherein firing in the step (c) is performed at a temperature of 600 to 980° C.

10 . The method according to claim 1 , wherein firing in the step (b) is performed at a temperature of 900 to 1350° C.

Assignees

• Ngk Insulators Ltd

Inventors

• Yura Yukinobu
• Kobayashi Nobuyuki

Classifications

• H01M4/0471 Primary

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• C30B1/10

  by solid state reactions or multi-phase diffusion · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• C30B29/22

  Complex oxides · CPC title