Cutting method and cutting device of manufacturing magnet piece forming magnet body for field pole to be arranged in rotating electric machine

Patent metadata

Field	Value
Publication number	US-2016211073-A1
Application number	US-201414911682-A
Country	US
Kind code	A1
Filing date	Aug 21, 2014
Priority date	Aug 29, 2013
Publication date	Jul 21, 2016
Grant date	—

Abstract

A cutting method and a cutting device of cutting a magnet body including a coating film feed, in a state where the magnet body in which cutout grooves serving as brittle sections are provided on a lower surface along cutting planned positions is supported by dies serving as two support points from the lower side, the magnet body to a position where the brittle section is arranged between both the support points, and press the magnet body from the upper side of a position offset rearward in the feeding direction from the brittle section between both the support points, so as to cut the magnet body into a cut magnet body and a magnet piece smaller than the cut magnet body while cutting the coating film.

First claim

1 . A cutting method of manufacturing a magnet piece forming a magnet body for field pole to be arranged in a rotating electric machine by cutting a permanent magnet body, comprising:
forming a brittle section on at least one surface of the permanent magnet body including a deterioration preventive coating film on a surface at a cutting planned position extending in the width direction of the magnet body; in a state where the magnet body having the brittle section being placed on the lower surface side is supported at two support points from the lower side, feeding the magnet body to a position where the brittle section is arranged between both the support points; and cutting the magnet body into a cut magnet body and a magnet piece smaller than the cut magnet body including the coating film by pressing the magnet body by a blade from the upper side of a position offset rearward in the feeding direction from the brittle section between both the support points by a predetermined offset amount, wherein the offset amount is such size that the magnet piece and the blade are not brought into contact with each other at the time of cutting the magnet body into the cut magnet body and the magnet piece.

2 . The cutting method according to claim 1 , wherein
the cutting is performed while at least the magnet piece among the magnet body and the magnet piece is held from the upper side.

3 . The cutting method according to claim 1 , wherein
the cutting includes an action of displacing a position of the magnet body in the feeding direction in a state where the magnet body is pressed.

4 . The cutting method according to claim 1 , wherein
the brittle sections are provided at equal intervals in the feeding direction on at least one surface of the magnet body, and the offset amount is the same in the cutting of all the brittle sections.

5 . The cutting method according to claim 1 , wherein
the forming the brittle section is to make the brittle section by laser beam irradiation.

6 . A cutting device of manufacturing a magnet piece forming a magnet body for field pole to be arranged in a rotating electric machine by cutting a permanent magnet body, comprising:
a support section adapted to support the magnet body in which a brittle section is formed on a lower surface along a cutting planned position at two support points from the lower side; a feeding device adapted to feed the magnet body to a position where the brittle section is arranged between both the support points; and a cutting device adapted to cut the magnet body into a cut magnet body and a magnet piece smaller than the cut magnet body including a coating film of the magnet body by press the magnet body by a blade from the upper side of a position offset rearward in the feeding direction from the brittle section between both the support points by a predetermined offset amount, wherein the offset amount is such size that the magnet piece and the blade are not brought into contact with each other at the time of cutting the magnet body into the cut magnet body and the magnet piece, and movement of the magnet piece is not restricted by the blade.

7 . The cutting device according to claim 6 , wherein
the cutting device includes a magnet holder adapted to hold at least the magnet piece among the magnet body and the magnet piece from the upper side.

8 . The cutting device according to claim 6 , wherein
the feeding device performs an action of displacing a position of the magnet body in the feeding direction in a state where the magnet body is pressed by the cutting device.

9 . The cutting device according to claim 6 , wherein
the brittle sections are provided at equal intervals in the feeding direction on at least one surface of the magnet body, and the offset amount is the same in cutting of all the brittle sections.

10 . The cutting device according to claim 6 , wherein
the brittle section is processed by laser beam irradiation.

11 . A cutting device of manufacturing a magnet piece forming a magnet body for field pole to be arranged in a rotating electric machine by cutting a permanent magnet body, comprising:
a support section adapted to support the magnet body in which a brittle section is formed on a lower surface along a cutting planned position at two support points from the lower side; feeding means for feeding the magnet body to a position where the brittle section is arranged between both the support points; and cutting means for cutting the magnet body into a cut magnet body and a magnet piece smaller than the cut magnet body including a coating film of the magnet body by press the magnet body by a blade from the upper side of a position offset rearward in the feeding direction from the brittle section between both the support points by a predetermined offset amount, wherein the offset amount is such size that the magnet piece and the blade are not brought into contact with each other at the time of cutting the magnet body into the cut magnet body and the magnet piece, and movement of the magnet piece is not restricted by the blade.

Assignees

• Nissan Motor

Inventors

• Ohshima Takumi
• Hasegawa Kiyoshi
• Nishimura Kimio
• Sekikawa Takashi
• Matsushita Yasushi
• Hori Akihisa
• Kishi Michito

Classifications

• B23K26/0006

  taking account of the properties of the material involved (B23K26/32, B23K26/40 take precedence) · CPC title

• B23K2103/50

  Inorganic materials other than metals or composite materials · CPC title

• H01F41/0253 Primary

  for manufacturing permanent magnets · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K15/03

  having permanent magnets · CPC title