Methods for localized annealing of chemically strengthened glass

Patent metadata

Field	Value
Publication number	US-2016207819-A1
Application number	US-201414913904-A
Country	US
Kind code	A1
Filing date	Aug 21, 2014
Priority date	Aug 26, 2013
Publication date	Jul 21, 2016
Grant date	—

Abstract

A method of providing locally annealed regions for a glass article. The method includes providing a strengthened glass article having a first surface compressive stress and a first depth of layer of compressive stress, annealing the strengthened glass article to achieve a second surface compressive stress and a second depth of layer of compressive stress, and masking a portion of the glass article during the annealing step to achieve a third surface compressive stress and a third depth of layer of compressive stress in the masked portion. The glass article can be a laminate structure comprising a first glass layer, a second glass layer, and at least one polymer interlayer intermediate the first and second glass layers. The glass layers can include differing surface compressive stresses depths of layer of compressive stress.

First claim

1 - 30 . (canceled)

31 . A method of providing locally annealed regions for a glass article comprising:
(a) providing a strengthened glass article having a first surface compressive stress and a first depth of layer of compressive stress; (b) annealing the strengthened glass article to achieve a second surface compressive stress and a second depth of layer of compressive stress; and (c) masking a portion of the glass article during the annealing step to achieve a third surface compressive stress and a third depth of layer of compressive stress in the masked portion. (d)

32 . The method of claim 31 wherein the second surface compressive stress is less than the first surface compressive stress and the second depth of layer of compressive stress is greater than the first depth of layer of compressive stress.

33 . The method of claim 31 wherein the step of masking further comprises providing an insulating material on the periphery of the glass article to slow the annealing of the periphery.

34 . The method of claim 33 wherein the step of masking further comprises cooling the insulating material with forced air or cooling the insulating material using water cooled jackets.

35 . The method of claim 31 wherein the step of annealing further comprises using a heat source to increase annealing in non-masked portions of the glass article and wherein the step of masking further comprises providing reflective shields around the periphery of the glass article to reflect heat from the heat source.

36 . The method of claim 31 wherein the step of masking further comprises cooling the masked portions of the glass article using water cooled jackets.

37 . The method of claim 31 wherein the step of masking further comprises using conductive or convective heat sinks around the periphery of the glass article to slow the annealing of the periphery.

38 . The method of claim 31 wherein the third surface compressive stress is greater than the second surface compressive stress and less than the first compressive stress.

39 . The method of claim 31 wherein the third depth of layer of compressive stress is less than the second depth of layer of compressive stress and greater than the first depth of layer of compressive stress.

40 . The method of claim 31 wherein the strengthened glass article includes one or more glass layers and an interlayer.

41 . The method of claim 31 wherein the strengthened glass article includes a chemically strengthened glass layer, a thermally strengthened glass layer, or a combination thereof.

42 . The method of claim 31 wherein the step of masking further comprises using a sodium-containing solution to remove potassium ions from the masked portion.

43 . The method of claim 42 wherein the third surface compressive stress is less than both the second and first surface compressive stresses, and wherein the third depth of layer of compressive stress is less than the second depth of layer of compressive stress.

44 . A laminate structure comprising:
a first glass layer; a second glass layer; and at least one polymer interlayer intermediate the first and second glass layers, wherein the first glass layer is comprised of a strengthened glass having a first portion with a first surface compressive stress and a first depth of layer of compressive stress and a second portion with a second surface compressive stress and a second depth of layer of compressive stress.

45 . The laminate structure of claim 44 wherein the strengthened glass of the first layer is chemically strengthened glass or thermally strengthened glass.

46 . The laminate structure of claim 44 wherein the first surface compressive stress is between about 250 MPa and about 350 MPa and the first depth of layer of compressive stress is greater than about 40 μm.

47 . The laminate structure of claim 46 wherein the second surface compressive stress is greater than the first surface compressive stress and the second depth of layer of compressive stress is less than the first depth of layer of compressive stress.

48 . The laminate structure of claim 44 wherein the second glass layer is comprised of a strengthened glass having a third portion with a third surface compressive stress and a third depth of layer of compressive stress and a fourth portion with a fourth surface compressive stress and a fourth depth of layer of compressive stress.

49 . The laminate structure of claim 48 wherein the strengthened glass of the second layer is chemically strengthened glass or thermally strengthened glass, wherein the third surface compressive stress is between about 250 MPa and about 350 MPa and the third depth of layer of compressive stress is greater than about 40 μm, and wherein the fourth surface compressive stress is greater than the third surface compressive stress and the fourth depth of layer of compressive stress is less that the third depth of layer of compressive stress.

50 . The laminate structure of claim 44 wherein the thicknesses of the first and second glass layers are selected from the group consisting of a thickness not exceeding 1.5 mm, a thickness not exceeding 1.0 mm, a thickness not exceeding 0.7 mm, a thickness not exceeding 0.5 mm, a thickness within a range from about 0.5 mm to about 1.0 mm, a thickness from about 0.5 mm to about 0.7 mm.

Assignees

• Corning Inc

Inventors

• Cleary Thomas Michael
• Couillard James Gregory
• Early Kintu Odinga X
• Huten Timothy Scott

Classifications

• C03B25/025 Primary

  Glass sheets · CPC title

• B32B17/10137

  Chemical strengthening · CPC title

• B32B17/10036

  comprising two outer glass sheets · CPC title

• C03C21/002

  to perform ion-exchange between alkali ions (C03C21/005 takes precedence) · CPC title

• C03C23/007

  by thermal treatment · CPC title