Exterior member for home appliance and manufacture method thereof
US-2017089633-A1 · Mar 30, 2017 · US
US2016186985A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2016186985-A1 |
| Application number | US-201514977623-A |
| Country | US |
| Kind code | A1 |
| Filing date | Dec 21, 2015 |
| Priority date | Dec 24, 2014 |
| Publication date | Jun 30, 2016 |
| Grant date | — |
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A household appliance according to an embodiment of the present disclosure includes a front panel forming an exterior, a display window formed with a plurality of through holes having minute or fine sizes formed at the front panel, and the plurality of through holes are filled with a coating liquid including an anti-foaming agent.
Opening claim text (preview).
What is claimed is: 1 . A household appliance comprising: a front panel forming an exterior of the household appliance and formed of a metal material; a display window area which includes a plurality of through holes to display information; a display assembly provided at a rear of the front panel corresponding to the display window area and includes a plurality of light emitting diodes (LEDs) which emit light toward the plurality of through holes; and a coating layer to fill the plurality of through holes, the coating layer having an anti-foaming agent and provided on a rear surface the front panel corresponding to the display window area. 2 . The household appliance of claim 1 , wherein the display window area includes eighty eight segments form formed by a group of the plurality of through holes. 3 . The household appliance of claim 1 , wherein the display window area includes at least one of a text, a drawing, or a symbol formed by a group of the plurality of through holes. 4 . The household appliance of claim 1 , wherein a part of a coating liquid forming the coating layer fills the plurality of through holes to fill the plurality of through holes. 5 . The household appliance of claim 1 , wherein the anti-foaming agent is included in an entire coating liquid forming the hole filling coating layer at 0.5 to 1.5 wt %. 6 . The household appliance of claim 1 , wherein a thickness of the hole filling coating layer is in a range of 35 to 55 μm. 7 . The household appliance of claim 1 , further comprising an anti-fingerprint coating layer provided onto a front surface of the front panel. 8 . The household appliance of claim 1 , wherein the coating layer has a prescribed transparency such that a brightness of light transmitted through the plurality of through holes is at least 40 nit. 9 . The household appliance of claim 1 , further comprising a first black layer printed on a surface of the coating layer except the plurality of through holes. 10 . The household appliance of claim 9 , further comprising a display cover pressed against the printing layer. 11 . The household appliance of claim 10 , wherein the display cover includes: a through hole formed at a position corresponding to the plurality of through holes, through which light emitted toward the plurality of through holes passes; and a second black layer which is printed on a front surface of the display cover. 12 . The household appliance of claim 10 , further comprising: a touch sensor assembly mounted on the display cover; and a display frame which slides and is inserted into a rear surface of the display cover in a state in which the display assembly is mounted. 13 . The household appliance of claim 1 , a diameter of a front end of each of the plurality of first through holes is less than a diameter of a rear end thereof. 14 . A household appliance comprising: a metallic front panel forming an exterior of the household appliance; a display window area having a plurality of through holes formed on the front panel to display information through the plurality of through holes; a display assembly provided at a rear of the front panel corresponding to the display window area and includes a plurality of LEDs which emit light toward the plurality of through holes; and a coating layer which is screen printed on a rear surface of the front panel corresponding to the display window area and includes an anti-foaming agent, an acryl polyol, and a curing agent. 15 . The household appliance of claim 14 , wherein: the anti-foaming agent is included in a coating liquid forming the coating layer at 0.5 to 1.5 wt %; the acryl polyol is included in the coating liquid at 33 wt %; and the curing agent is included in the coating liquid at 1 wt %. 16 . The household appliance of claim 15 , wherein coating layer further includes a silicon acryl polyol included in the coating liquid at 33 wt %. 17 . The household appliance of claim 16 , wherein coating layer further includes a leveling agent and an attachment enhancement agent. 18 . The household appliance of claim 14 , wherein the display window area includes a window having eighty eight segments form formed by a group of the plurality of through holes. 19 . The household appliance of claim 14 , wherein the display window area includes an area to display one of a text, a drawing, or a symbol formed by a group of the plurality of through holes. 20 . The household appliance of claim 14 , wherein a thickness of the coating layer is in a range of 35 to 55 μm. 21 . The household appliance of claim 14 , further comprising an anti-fingerprint coating layer attached onto a front surface of the front panel. 22 . The household appliance of claim 14 , wherein the coating layer has prescribed transparency such that light transmitted through the plurality of through holes has a brightness of at least equal to 40 nit. 23 . The household appliance of claim 14 , further comprising a first black coating layer provided over the coating layer except the plurality of through holes. 24 . The household appliance of claim 23 , further comprising a display cover in contact against the first black coating layer. 25 . The household appliance of claim 24 , wherein the display cover includes: a through hole formed at a position corresponding to the plurality of through holes, through which light emitted toward the plurality of through holes passes; and a second black coating layer which is printed on a front surface of the display cover, wherein the display assembly is positioned at a through hole of the display cover. 26 . A method of manufacturing a household appliance, comprising: forming on an exterior panel of a household appliance a plurality of through holes to form a display window area; screen printing an urethane coating liquid which includes an anti-foaming agent on a rear surface of the exterior panel to form a coating layer filling the plurality of through holes; contouring the exterior panel to a prescribed shape base on a shape of the household appliance; and mounting a display cover on the rear surface of the contoured exterior panel at a location corresponding to the display window area. 27 . The method of claim 26 , further comprising forming a first black colored layer on a surface of the coating layer except the plurality of through holes. 28 . The method of claim 27 , further comprising forming a second black colored layer on a front surface of the display cover, wherein when the display cover is mounted on a rear surface of the front panel, the second black colored layer is in contact with the first black colored layer. 29 . The method of claim 28 , further comprising: mounting a display assembly on a display frame; and coupling the display frame to a rear surface of the display cover. 30 . The method of claim 26 , wherein the display window area includes at least one of a text, a drawing, or a symbol formed by a group of the plurality of through holes. 31 . The method of claim 26 , wherein the anti-foaming agent is included in the urethane coating liquid at 0.5 to 1.5 wt %.
Details · CPC title
Mounting of control devices · CPC title
Interactive visual displays · CPC title
General constructional features (F25D21/00 takes precedence) · CPC title
Details · CPC title
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