Co-crosslinker systems for encapsulation films comprising bis(alkenylamide) compounds

Patent metadata

Field	Value
Publication number	US-2016177007-A1
Application number	US-201514974733-A
Country	US
Kind code	A1
Filing date	Dec 18, 2015
Priority date	Dec 19, 2014
Publication date	Jun 23, 2016
Grant date	—

Abstract

A first composition (A) contains (i) at least one compound (I) selected from the group consisting of triallyl isocyanurate, and triallyl cyanurate, wherein the compound (I) is preferably triallyl isocyanurate, and (ii) at least one bis(alkenylamide) compound. A second composition (B) contains the first composition (A) and at least one polyolefin copolymer. The composition (B) is used for the production of a film for encapsulation of an electronic device, especially a solar cell.

First claim

1 . A composition (A), comprising:
(i) at least one compound (I) selected from the group consisting of triallyl isocyanurate, and triallyl cyanurate; and (ii) at least one compound (II) defined by the structural formula:

wherein
A 1 , A 2 are each independently selected from the group consisting of the following a) and b)
(a) an unbranched or branched alkenyl group which has 3 to 18 carbon atoms and at least one terminal double bond, and
(b) a group of the chemical structure (III) with

wherein
R 1 =hydrogen or methyl;
A 3 is an unbranched or branched alkylene group having 1 to 12 carbon atoms;

B is selected from the group consisting of —NR 2 —, the chemical structure —(CH 2 ) p —NR 3 —(CH 2 ) q — and the chemical structure (IV) with

wherein R 2 , R 3 are each independently selected from the group consisting of i) hydrogen, ii) an alkyl group having 1 to 20 carbon atoms, iii) an unbranched or branched alkenyl group which has 3 to 18 carbon atoms and at least one terminal double bond,

a group of the chemical structure (V) with

wherein
R 4 =hydrogen or methyl;
A 4 is an unbranched or branched alkylene group having 1 to 12 carbon atoms;

and wherein n, p, q are each independently an integer in the range of 1 to 5;
and wherein at least one compound (II) is present in a proportion of at least 1% by weight based on a total weight of all the compounds (I) in the composition (A).

2 . The composition (A) according to claim 1 , wherein the compound (I) is triallyl isocyanurate.

3 . The composition (A) according to claim 1 , wherein A l , A 2 are each independently selected from the group consisting of an allyl group, a methallyl group, and a group of the chemical structure (III) with

wherein
R 1 =hydrogen or methyl;
A 3 is an unbranched or branched alkylene group having 1 to 6 carbon atoms;
B is selected from the group consisting of —NR 2 —, —CH 2 —NH—CH 2 —, and the chemical structure (IV) with

wherein R 2 is selected from the group consisting of hydrogen, an alkyl group having 1 to 20 carbon atoms, allyl group, and a methallyl group,

a group of the chemical structure (V) with

wherein
R 4 =hydrogen or methyl;
A 4 is an unbranched or branched alkylene group having 1 to 6 carbon atoms;

and wherein n is an integer in the range of 1 to 3.

4 . The composition (A) according to claim 3 , wherein the compound (II) is selected from the group consisting of the chemical structures (VI), (VII), (VIII), (IX), and (X) with

wherein R 5 is selected from the group consisting of
hydrogen, an alkyl group having 1 to 20 carbon atoms, an allyl group, and a methallyl group;
and wherein Q 1 , Q 2 , Q 3 , Q 4 , Q 5 are each independently hydrogen or methyl.

5 . The composition (A) according to claim 1 , wherein a total weight of all the compounds (II) in the composition (A) is 1% to 50% by weight, based on the total weight of all the compounds (I) in the composition (A).

6 . A composition (B), comprising:
at least one polyolefin copolymer; and a composition (A) according to claim 1 .

7 . The composition (B) according to claim 6 , wherein the polyolefin copolymer is an ethylene-vinyl acetate copolymer.

8 . The composition (B) according to claim 7 , wherein the ethylene-vinyl acetate copolymer has a vinyl acetate content of 15% to 50% by weight, based on a total weight of the ethylene-vinyl acetate copolymer, determined according to ASTM D 5594:1998.

9 . The composition (B) according to claim 6 , in which the proportion of composition (A) is 0.05% to 10% by weight, based on a mass of all the polyolefin copolymers in the composition (B).

10 . The composition (B) according to claim 6 , further comprising at least one initiator selected from the group consisting of peroxidic compounds, azo compounds, and photoinitiators.

11 . The composition (B) according to claim 10 , wherein the initiator is a peroxidic compound.

12 . The composition (B) according to claim 6 , further comprising at least one compound (D) selected from the group consisting of crosslinkers, silane coupling agents, antioxidants, ageing stabilizers, metal oxides, metal hydroxides, and white pigments.

13 . The composition (B) according to claim 12 , wherein the compound (D) is a silane coupling agent.

14 . A film for encapsulation of an electronic device, comprising: the composition (B) according to claim 6 in crosslinked form.

15 . The film according to claim 14 , wherein the device is a solar cell.

16 . A method for encapsulating an electronic device, comprising:
contacting said electronic device with the composition (B) of claim 6 and crosslinking said composition (B).

17 . The method according to claim 16 , wherein the device is a solar cell.

18 . The method according to claim 17 , wherein the crosslinking of the composition (B) occurs in the course of solar module lamination.

Assignees

• Ulbricht Daniel
• Hein Marcel
• Kleff Frank
• Schauhoff Stephanie
• Ohlemacher Juergen
• Evonik Degussa Gmbh

Inventors

• Ulbricht Daniel
• Hein Marcel
• Kleff Frank
• Schauhoff Stephanie
• Ohlemacher Juergen

Classifications

• C08F255/026 Primary

  on to ethylene-vinylester copolymers · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• C09D131/04

  Homopolymers or copolymers of vinyl acetate · CPC title

• C08F226/06 Primary

  by a heterocyclic ring containing nitrogen · CPC title

• C08L51/06

  grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond · CPC title