Surgical instrument systems comprising an articulatable end effector and means for adjusting the firing stroke of a firing member

Patent metadata

Field	Value
Publication number	US-2016174977-A1
Application number	US-201414574478-A
Country	US
Kind code	A1
Filing date	Dec 18, 2014
Priority date	Dec 18, 2014
Publication date	Jun 23, 2016
Grant date	—

Abstract

A surgical instrument is disclosed. The surgical instrument can include an end effector, comprising an anvil and a staple cartridge. The surgical instrument can further include a shaft defining a longitudinal axis. The surgical instrument can also include an articulation joint, wherein the end effector is rotatably connected to the shaft about the articulation joint between an unarticulated position and at least one articulated position. The surgical instrument can include means for adjusting the length of a firing stroke as a function of the degree in which the end effector is articulated relative to the longitudinal axis. The surgical instrument can include a sensor configured to defect shifting of lateral portions of a flexible firing bar that extends through the articulation joint. Additionally or alternatively, the surgical instrument can include a relief feature configured to accommodate shifting of lateral portions of a flexible firing bar.

First claim

What is claimed is:

1 . A surgical instrument system, comprising:
an end effector, comprising:
an anvil;
a staple cartridge, comprising:
a proximal end;
a distal end;
a plurality of staple cavities; and
a plurality of staples removably stored in the staple cavities; and

a sled slidable within the staple cartridge to move the staples toward the anvil;
a firing member movable relative to the staple cartridge to move the sled from the proximal end toward the distal end of the staple cartridge during a firing stroke; a shaft defining a longitudinal axis; an articulation joint, wherein the end effector is rotatably connected to the shaft about the articulation joint between an unarticulated position and an articulated position; and adjusting means for adjusting the length of the firing stroke as a function of the degree in which the end effector is articulated relative to the longitudinal axis.

2 . The surgical instrument system of claim 1 , further comprising means for determining the position of the firing member during the firing stroke.

3 . The surgical instrument system of claim 1 , further comprising sensing means for sensing the degree of articulation of the end effector relative to the longitudinal axis.

4 . The surgical instrument system of claim 3 , further comprising a flexible firing bar extending through the articulation joint, wherein the flexible firing bar comprises a plurality of lateral portions, and wherein the sensing means comprises means for detecting the relative positions of the lateral portions.

5 . The surgical instrument system of claim 3 , wherein the adjusting means comprises a controller in communication with the sensing means, wherein the controller is configured to adjust the length of the firing stroke based on feedback from the sensing means.

6 . The surgical instrument system of claim 1 , wherein the adjusting means comprises a firing path shifter.

7 . A surgical instrument system, comprising:
an end effector, comprising:
an anvil; and
a staple cartridge comprising a plurality of staple cavities and a plurality of staples removably stored in the staple cavities; a shaft defining a longitudinal axis; an articulation joint, wherein the end effector is rotatably connected to the shaft at the articulation joint between an unarticulated position and a plurality of articulated positions relative to the longitudinal axis; a flexible firing bar extending through the articulation joint, wherein the flexible firing bar comprises:
a proximal end positioned proximal to the articulation joint;
a distal end positioned distal to the articulation joint; and
a plurality of lateral portions extending through the articulation joint, wherein the lateral portions are configured to shift relative to each other at the proximal end when the end effector is moved to an articulated position; and
a sensor configured to defect shifting between a first lateral portion and a second lateral portion at the proximal end of the flexible firing bar.

8 . The surgical instrument system of claim 7 , wherein the sensor comprises a Hall effect sensor, and wherein at least one magnet is positioned on the flexible firing bar.

9 . The surgical instrument system of claim 7 , wherein the sensor comprises a linear encoder.

10 . The surgical instrument system of claim 7 , wherein the sensor comprises a rotary encoder.

11 . The surgical instrument system of claim 7 , wherein the sensor comprises a flexible band comprising an electrically active polymer.

12 . The surgical instrument system of claim 7 , wherein the sensor comprises:
at least one first contact on the first lateral portion; and at least one second contact on the second lateral portion, wherein the second lateral portion is adjacent to the first lateral portion.

13 . A surgical instrument system, comprising:
an end effector, comprising:
an anvil; and
a staple cartridge comprising a plurality of staple cavities and a plurality of staples removably stored in the staple cavities; a shaft defining a longitudinal axis; an articulation joint, wherein the end effector is rotatably connected to the shaft at the articulation joint between an unarticulated position and at least one articulated position relative to the longitudinal axis; a flexible firing member extending through the articulation joint, wherein the flexible firing member comprises a plurality of lateral portions, and wherein the lateral portions are configured to shift relative to each other when the end effector is moved to the at least one articulated position; and a relief feature configured to accommodate shifting of the lateral portions of the flexible firing member.

14 . The surgical instrument system of claim 13 , further comprising a rigid firing rod extending through the shaft, wherein the rigid firing rod is coupled to the flexible firing member, and wherein the relief feature is positioned intermediate the flexible firing member and the rigid firing rod.

15 . The surgical instrument system of claim 13 , wherein the flexible firing member is comprised of a first material having a first durometer hardness, wherein the relief feature is comprised of a second material having a second durometer hardness, and wherein the second durometer hardness is less than the first durometer hardness.

16 . The surgical instrument system of claim 13 , wherein the staple cartridge further comprises a sled slidable within the staple cartridge to move the staples toward the anvil, and wherein the relief feature is positioned intermediate the sled and the flexible firing member.

17 . The surgical instrument system of claim 13 , wherein a longitudinal slot is defined through at least a portion of the staple cartridge, and wherein the relief feature comprises a bridge extending across the longitudinal slot.

18 . The surgical instrument system of claim 13 , wherein the relief feature comprises a frangible member.

19 . The surgical instrument system of claim 13 , wherein the staple cartridge comprises a distal end wall, and wherein the relief feature comprises at least one aperture through the distal end wall.

20 . The surgical instrument system of claim 13 , wherein the relief feature comprises a hard stop comprising a plurality of steps.

Assignees

• Ethicon Endo Surgery Inc

Inventors

• Lytle Iv Thomas W
• Shelton Iv Frederick E
• Morgan Jerome R

Classifications

• A61B17/07207 Primary

  the staples being applied sequentially · CPC title

• A61B2090/037

  with a frangible part, e.g. by reduced diameter · CPC title

• A61B2017/2927

  the angular position of the head being adjustable with respect to the shaft · CPC title

• A61B2017/2923

  Toothed members, e.g. rack and pinion · CPC title

• A61B2017/2937

  with flexible part · CPC title