Covers for electrical distribution lines and insulators and methods and systems including same

Patent metadata

Field	Value
Publication number	US-2016172829-A1
Application number	US-201514956607-A
Country	US
Kind code	A1
Filing date	Dec 2, 2015
Priority date	Dec 10, 2014
Publication date	Jun 16, 2016
Grant date	—

Abstract

A protective conductor cover for a distribution line conductor includes an elongate cover body having a longitudinal axis and including first and second opposed, elongate sidewalls. The sidewalls define an axially extending cover channel terminating at axially opposed end openings, and an axially extending bottom opening communicating with the cover channel and terminating at the axially opposed end openings. The protective conductor cover further includes an integral conductor retention tab having a base end attached to the first sidewall and extending laterally from the first sidewall into the cover channel to a free terminal end of the conductor retention tab. The conductor retention tab is configured to elastically deflect and secure the conductor in the cover channel when the conductor is inserted into the cover channel through the bottom opening.

First claim

That which is claimed is:

1 . A protective conductor cover for a distribution line conductor, the protective conductor cover comprising:
an elongate cover body having a longitudinal axis and including first and second opposed, elongate sidewalls defining:
an axially extending cover channel terminating at axially opposed end openings;
an axially extending bottom opening communicating with the cover channel and terminating at the axially opposed end openings; and
an integral conductor retention tab having a base end attached to the first sidewall and extending laterally from the first sidewall into the cover channel to a free terminal end of the conductor retention tab; wherein the conductor retention tab is configured to elastically deflect and secure the conductor in the cover channel when the conductor is inserted into the cover channel through the bottom opening.

2 . The protective conductor cover of claim 1 wherein:
the protective conductor cover further includes a second integral conductor retention tab having a base end attached to the second sidewall and extending laterally from the second sidewall into the cover channel to a free terminal end of the second conductor retention tab;
the second conductor retention tab is located opposite the first conductor retention tab and is configured to elastically deflect and secure the conductor in the cover channel in cooperation with the first conductor retention tab when the conductor is inserted into the cover channel through the bottom opening.

3 . The protective conductor cover of claim 2 wherein the first and second conductor retention tabs are integrally molded and monolithic with the first and second sidewalls.

4 . The protective conductor cover of claim 2 wherein the first and second conductor retention tabs collectively extend laterally across the entire width of the cover channel.

5 . The protective conductor cover of claim 4 wherein the first and second conductor retention tabs laterally overlap across the width of the cover channel.

6 . The protective conductor cover of claim 5 wherein the first and second conductor retention tabs laterally overlap by an overlap distance in the range of from about 0.125 to 0.5 inch.

7 . The protective conductor cover of claim 2 wherein the first and second conductor retention tabs are elastically flexible along their laterally extending lengths.

8 . The protective conductor cover of claim 2 wherein the first and second conductor retention tabs each extend at an upward angle away from the bottom opening.

9 . The protective conductor cover of claim 8 wherein the first and second conductor retention tabs are each curved upwardly away from the bottom opening.

10 . The protective conductor cover of claim 2 wherein:
the first and second conductor retention tabs each include a sloped portion and a substantially horizontal portion, and wherein the sloped portion extends from the base end to the horizontal portion and the horizontal portion extends from the sloped portion to the free terminal end; and
the horizontal portions of the first and second conductor retention tabs laterally overlap across the width of the cover channel.

11 . The protective conductor cover of claim 1 including:
at least one connector hole defined in at least one of the first and sidewalls proximate a first end of the cover body;
at least one connector post defined in at least one of the first and second sidewalls proximate a second end of the cover body opposite the first end;
wherein the connector post and the connector hole are arranged and configured to receive and interlock with a connector hole and/or a connector post, respectively, of adjacent protective conductor covers to serially secure the adjacent protective conductor covers to the protective conductor cover.

12 . The protective conductor cover of claim 1 wherein:
the protective conductor cover further includes an integral cover coupling tab having a base end attached to one of the first and second sidewalls and extending laterally from said one of the first and second sidewalls into the cover channel to a free terminal end of the cover coupling tab; and
the cover coupling tab is configured to elastically deflect and secure the cover body to an adjacent insulator cover.

13 . The protective conductor cover of claim 12 wherein the cover coupling tab is integrally molded and monolithic with said one of the first and second sidewalls.

14 . The protective conductor cover of claim 12 wherein the cover coupling tab extends at an upward angle away from the bottom opening.

15 . The protective conductor cover of claim 12 wherein there is no cover coupling tab extending from the sidewall opposite said one of the first and second sidewalls.

16 . The protective conductor cover of claim 12 wherein:
the protective conductor cover includes first and second integral coupling support features on the first and second sidewalls, respectively; and
the first and second coupling support features each project laterally inwardly into the cover channel and have a convex engagement surface configured to engage the adjacent insulator cover.

17 . The protective conductor cover of claim 12 further including:
a first supplemental coupling tab having a base end attached to the first sidewall and extending laterally from the first sidewall into the cover channel to a free terminal end of the first supplemental coupling tab; and
a second supplemental coupling tab having a base end attached to the second sidewall and extending laterally from the second sidewall into the cover channel to a free terminal end of the second supplemental coupling tab;
wherein the second supplemental coupling tab is located opposite the first supplemental coupling tab; and
wherein the first and second supplemental coupling tabs are configured to elastically deflect and cooperatively secure the protective conductor cover to the adjacent insulator cover.

18 . The protective conductor cover of claim 17 wherein the free ends of the first and second supplemental coupling tabs defined a gap therebetween.

19 . A method for environmentally protecting a distribution line conductor, the method comprising:
providing a protective conductor cover including:
an elongate cover body having a longitudinal axis and including first and second opposed, elongate sidewalls defining:
an axially extending cover channel terminating at axially opposed end openings;
an axially extending bottom opening communicating with the cover channel and terminating at the axially opposed end openings; and
an integral conductor retention tab having a base end attached to the first sidewall and extending laterally from the first sidewall into the cover channel to a free terminal end of the conductor retention tab; and
inserting the conductor into the cover channel through the bottom opening such that the conductor retention tab is elastically deflected and the conductor is secured in the cover channel by the conductor retention tab.

20 . A protective cover system for environmentally protecting a distribution line conductor and an insulator, the protective cover system comprising:
an insulator cover configured to be mounted over the insulator; and a protective conductor cover comprising:
an elongate cover body having a longitudinal axis and including first and second opposed, elongate sidewalls defining:
an axially extending cover channel terminating at axially opposed end openings;
an axially extendin

Assignees

• Tyco Electronics Corp

Inventors

• Hiller Laura Jackson
• Bowling David Edwin
• Newman John Anthony

Classifications

• F16L3/26 Primary

  specially adapted for supporting the pipes all along their length, e.g. pipe channels or ducts · CPC title

• H01B9/008

  for overhead application · CPC title

• H02G3/0418 Primary

  Covers or lids; Their fastenings · CPC title

• F16L3/02

  partly surrounding the pipes, cables or protective tubing (bands or chains F16L3/14) · CPC title

• H02G3/0437

  Channels · CPC title