Acid curing agent inclusion and method for producing acid curing agent inclusion

Patent metadata

Field	Value
Publication number	US-2016168450-A1
Application number	US-201414907907-A
Country	US
Kind code	A1
Filing date	Jul 23, 2014
Priority date	Jul 26, 2013
Publication date	Jun 16, 2016
Grant date	—

Abstract

An acid curing agent inclusion according to the present invention contains an acid curing agent having an acidic group; and a polyester. The acid curing agent exists in a state that the acidic group thereof is blocked by a compound having reactivity with the acidic group. This makes it possible to provide an acid curing agent inclusion capable of preparing a resin composition which can reliably cure an acid curable resin at a required place, and a method for producing (preparing) such an acid curing agent inclusion.

First claim

1 . An acid curing agent inclusion, comprising:
an acid curing agent having an acidic group; and a polyester, wherein the acid curing agent exists in a state that the acidic group thereof is blocked by a compound having reactivity with the acidic group.

2 . The acid curing agent inclusion as claimed in claim 1 , wherein the acid curing agent inclusion is composed of a plurality of particles, and each of the particles is formed of the polyester in which the acid curing agent is dispersed.

3 . The acid curing agent inclusion as claimed in claim 1 , wherein the polyester is a biodegradable polyester.

4 . Hie acid curing agent inclusion as claimed in claim 3 , wherein the biodegradable polyester is one selected from the group consisting of polyglycolic acid, polylactic acid, polybutylene succinate, polyethylene succinate and polycaprolactone.

5 . The acid curing agent inclusion as claimed in claim 1 , wherein the polyester is hydrolyzed in a water having a temperature of 80° C. within 5 days.

6 . Hie acid curing agent inclusion as claimed in claim 1 , wherein a weight average molecular weight of the polyester is in the range of 1,000 to 500.000.

7 . The acid curing agent inclusion as claimed in claim 1 , wherein the block compound has a functional group, and the functional group is chemically bonded to the acidic group of the acid curing agent so that the acid curing agent is blocked.

8 . The acid curing agent inclusion as claimed in claim 7 , wherein the functional group of the compound includes at least one selected from the group consisting of a hydroxyl group and an amino group.

9 . The acid curing agent inclusion as claimed in claim 7 , wherein the compound is an alkyl alcohol having a hydroxyl group as the functional group.

10 . The acid curing agent inclusion as claimed in claim 9 , wherein the alkyl alcohol is a monovalent alkyl alcohol.

11 . The acid curing agent inclusion as claimed in claim 7 , wherein the compound is an alkyl amine having an amino group as the functional group.

12 . Hie acid curing agent inclusion as claimed in claim 1 , wherein in the case where the number of the acidic group of the acid curing agent is defined as “1 (one)”, the compound is contained in the acid curing agent inclusion so that the number of the functional group thereof is in the range of 0.1 to 1.9.

13 . The acid curing agent inclusion as claimed in claim 1 , wherein the acidic group of the acid curing agent includes a sulfonic acid group.

14 . The acid curing agent inclusion as claimed in claim 13 , wherein the acid curing agent includes at least one selected from the group consisting of p-toluene sulfonic acid, benzene sulfonic acid, dodecyl benzene sulfonic acid, phenol sulfonic acid, naphthalene sulfonic acid, dinonyl naphthalene sulfonic acid and dinonyl naphthalene disulfonic acid.

15 . Hie acid curing agent inclusion as claimed in claim 1 , wherein the acid curing agent inclusion is used for preparing a resin composition to form surface layers coating at least a part of outer surfaces of particles, the particles adapted to be packed in fractures formed in a subterranean formation.

16 . A method for producing the acid curing agent inclusion defined by claim 1 , comprising:
a preparing step of preparing the acid curing agent being in the blocked state, and the polyester; a kneading step of kneading the acid curing agent and the polyester with each other while being melted to obtain a kneaded product; and a crushing step of solidifying the kneaded product to bring into a solidified product and then crushing the solidified product to thereby obtain a plurality of particles.

17 . Hie method for producing the acid curing agent inclusion as claimed in claim 16 , wherein a heating temperature in the kneading step is in the range of 130 to 250° C.

18 . The method for producing the acid airing agent inclusion as claimed in claim 16 , wherein in the kneading step, the acid curing agent is added to the polyester in an amount of 0.1 to 300 parts by mass with respect to 100 parts by mass of the polyester.

Assignees

• Kureha Corp
• Sumitomo Bakelite Co

Inventors

• Kobayashi Takuma
• Sato Hiroyuki
• Takahashi Takeo
• Maeda Fumihiro
• Arita Yasushi
• Asami Masakatsu

Classifications

• C08K5/42 Primary

  Sulfonic acids; Derivatives thereof · CPC title

• C08J3/203

  Solid polymers with solid and/or liquid additives · CPC title

• C08J2367/04

  Polyesters derived from hydroxy carboxylic acids, e.g. lactones (C08J2367/06 takes precedence) · CPC title

• C09K8/725 Primary

  Compositions containing polymers · CPC title

• C08J2371/14

  Furfuryl alcohol polymers · CPC title