Highly acidic compositions comprising zirconium and silicon oxides and an oxide of at least one other element selected from among titanium, aluminum, tungsten, molybdenum, cerium, iron, tin, zinc, and manganese

Patent metadata

Field	Value
Publication number	US-2016166988-A1
Application number	US-201514970017-A
Country	US
Kind code	A1
Filing date	Dec 15, 2015
Priority date	Oct 20, 2006
Publication date	Jun 16, 2016
Grant date	—

Abstract

Compositions useful for treating the exhaust gases of diesel engines contain zirconium oxide, silicon oxide and at least one oxide of at least one element M selected from among titanium, aluminum, tungsten, molybdenum, cerium, iron, tin, zinc, and manganese, in the following mass proportions of these different elements: silicon oxide: 5%-30%; M-element oxide: 1%-20%; the balance being zirconium oxide; such compositions also have an acidity, as measured by the methylbutynol test, of at least 90% and are prepared by placing a zirconium compound, a silicon compound, at least one M-element compound and a basic compound in a liquid medium, thereby generating a precipitate, maturing the precipitate in a liquid medium and separating and calcining the precipitate.

First claim

1 . A process for the catalytic treatment of exhaust gases, said process comprising employing a catalytic system comprising zirconium oxide, silicon oxide and at least one oxide of at least one element M selected from among titanium, aluminum, tungsten, molybdenum, cerium, iron, tin, zinc and manganese in the following proportions by weight of these various elements:
silicon oxide: 5%-30%; oxide of the element M: 1%-20%; the remainder of zirconium oxide; and having an acidity, measured by the methylbutynol test, of at least 90%, for the oxidation of CO and hydrocarbons present therein.

2 . The process as defined by claim 1 , wherein the element M comprises tungsten and said catalytic system having a specific surface of at least 65 m 2 /g after calcination at 900° C. for 4 hours.

3 . The process as defined by claim 1 , wherein the element M is other than tungsten and said catalytic system having a specific surface of at least 95 m 2 /g after calcination at 900° C. for 4 hours.

4 . The process as defined by claim 1 , said catalytic system having a specific surface of at least 10 m 2 /g after calcination at 1,000° C. for 4 hours.

5 . The process as defined by claim 1 , said catalytic system having an acidity of at least 95%.

6 . The process as defined by claim 1 , said catalytic system having an acidic activity of at least 0.03 mmol/h/m 2 .

7 . The process as defined by claim 6 , said catalytic system having an acidic activity of at least 0.075 mmol/h/m 2 .

8 . The process as defined by claim 1 , further comprising at least one oxide of a fourth element M′ selected from among the rare earth metals other than cerium.

9 . A process for the catalytic treatment of the exhaust gases from a diesel engine, said process comprising employing a catalytic system comprising zirconium oxide, silicon oxide and at least one oxide of at least one element M selected from among titanium, aluminum, tungsten, molybdenum, cerium, iron, tin, zinc and manganese in the following proportions by weight of these various elements:
silicon oxide: 5%-30%; oxide of the element M: 1%-20%; the remainder of zirconium oxide; and having an acidity, measured by the methylbutynol test, of at least 90% for the reduction of nitrogen oxides (NOx) in the reaction for the reduction of these NOx by ammonia or urea.

10 . The process as defined by claim 9 , wherein the element M comprises tungsten and said catalytic system having a specific surface of at least 65 m 2 /g after calcination at 900° C. for 4 hours.

11 . The process as defined by claim 9 , wherein the element M is other than tungsten and said catalytic system having a specific surface of at least 95 m 2 /g after calcination at 900° C. for 4 hours.

12 . The process as defined by claim 9 , said catalytic system having a specific surface of at least 10 m 2 /g after calcination at 1,000° C. for 4 hours.

13 . The process as defined by claim 9 , said catalytic system having an acidity of at least 95%.

14 . The process as defined by claim 9 , said catalytic system having an acidic activity of at least 0.03 mmol/h/m 2 .

15 . The process as defined by claim 14 , said catalytic system having an acidic activity of at least 0.075 mmol/h/m2.

16 . The process as defined by claim 9 , further comprising at least one oxide of a fourth element M selected from among the rare earth metals other than cerium.

Assignees

• Rhodia Operations
• Magnesium Elektron Ltd

Inventors

• Larcher Olivier
• Rohart Emmanuel
• Verdier Stephan
• Bradshaw Heather
• Butler Clive
• Harris Deborah
• Feeley Mairead
• Criniere Guillaume

Classifications

• C01G45/22

  Compounds containing manganese, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• B01D2255/2061

  Yttrium · CPC title

• B01J23/888

  Tungsten · CPC title

• B01D2255/20715

  Zirconium · CPC title

• B01D2255/1021

  Platinum · CPC title