Systems and methods for rotor axial force balancing

Patent metadata

Field	Value
Publication number	US-2016160890-A1
Application number	US-201514958697-A
Country	US
Kind code	A1
Filing date	Dec 3, 2015
Priority date	Dec 5, 2014
Publication date	Jun 9, 2016
Grant date	—

Abstract

A system includes a rotary isobaric pressure exchanger (IPX) configured to exchange pressures between a first fluid and a second fluid. The rotary IPX includes a sleeve, a rotor disposed within the sleeve in a concentric arrangement, a first endplate disposed proximate to a first axial face of the rotor, a second endplate disposed proximate to a second axial face of the rotor, and a plenum. The plenum includes a radial gap between an outer lateral surface of the rotor and an inner surface of the sleeve, a first axial gap between the first axial face of the rotor and the first endplate, and a second axial gap between the second axial face of the rotor and the second endplate. The plenum is asymmetric about an axial midplane of the rotor. The system also includes a hydrostatic bearing system configured to route a bearing fluid to the plenum.

First claim

1 . A system, comprising:
a rotary isobaric pressure exchanger (IPX) configured to exchange pressures between a first fluid and a second fluid, wherein the rotary IPX comprises:
a sleeve;
a rotor disposed within the sleeve in a concentric arrangement;
a first endplate disposed proximate to a first axial face of the rotor;
a second endplate disposed proximate to a second axial face of the rotor; and
a plenum comprising a radial gap between an outer lateral surface of the rotor and an inner surface of the sleeve, a first axial gap between the first axial face of the rotor and the first endplate, and a second axial gap between the second axial face of the rotor and the second endplate, wherein the plenum is asymmetric about an axial midplane of the rotor; and
a hydrostatic bearing system configured to route a bearing fluid to the plenum.

2 . The system of claim 1 , wherein the plenum comprises a first portion extending from the axial midplane to the first endplate and a second portion extending from the axial midplane to the second endplate, wherein a first volume of the first portion is less than a second volume of the second portion.

3 . The system of claim 2 , wherein the bearing fluid is configured to apply an axial force against the second axial face to resist axial displacement of the rotor toward the second endplate.

4 . The system of claim 3 , wherein the first endplate comprises a high pressure first fluid inlet and a low pressure first fluid outlet, and the second endplate comprises a low pressure second fluid inlet and a high pressure second fluid outlet.

5 . The system of claim 3 , wherein the rotary IPX comprises a bearing fluid inlet through the sleeve, the bearing fluid inlet is approximately aligned with the axial midplane and is configured to receive the bearing fluid from the hydrostatic bearing system, and a first fluid resistance from the bearing fluid inlet to the second endplate is less than a second fluid resistance from the bearing fluid inlet to the first endplate.

6 . The system of claim 1 , wherein the outer lateral surface of the rotor comprises one or more grooves.

7 . The system of claim 6 , wherein the one or more grooves comprises a first groove formed in the outer lateral surface between the axial midplane and the second axial face.

8 . The system of claim 7 , wherein the one or more grooves comprises a second groove formed in the outer lateral surface between the axial midplane and the first axial face, and wherein a first depth of the first groove is greater than a second depth of the second groove, a first length of the first groove is greater than a second length of the second groove, or both.

9 . A system, comprising:
a rotary isobaric pressure exchanger (IPX) configured to exchange pressures between a first fluid and a second fluid, wherein the rotary IPX comprises:
a sleeve comprising a bearing inlet;
a rotor disposed within the sleeve in a concentric arrangement, wherein the rotor comprises a first axial end face, a second axial end face disposed opposite the first axial end face, and an outer later surface extending from the first axial face to the second axial face;
a first endplate disposed proximate to the first axial end face;
a second endplate disposed proximate to the second axial end face; and
a plenum comprising a radial gap disposed between the outer later surface of the rotor and an inner surface of the sleeve, a first axial gap disposed between the first axial end face and the first endplate, and a second axial gap disposed between the second axial end face and the second endplate, wherein the plenum is asymmetric about an axial midplane of the rotor; and
a hydrostatic bearing system configured to route a bearing fluid through the bearing inlet to the plenum, wherein the bearing fluid has a higher pressure than the second fluid at low pressure.

10 . The system of claim 9 , wherein a first volume of the plenum that extends from the axial midplane to the first endplate is less than a second volume of the plenum that extends from the axial midplane to the second endplate.

11 . The system of claim 10 , wherein a first fluid resistance from the bearing inlet to the second endplate is less than a second fluid resistance from the bearing inlet to the first endplate.

12 . The system of claim 11 , wherein the bearing inlet is approximately aligned with the axial midplane of the rotor.

13 . The system of claim 11 , wherein the hydrostatic bearing system is configured to resist axial displacement of the rotor toward the second endplate.

14 . The system of claim 13 , wherein the first endplate comprises a first inlet configured to receive the first fluid at high pressure and a first outlet configured to output the first fluid at low pressure, and the second endplate comprises a second inlet configured to receive the second fluid at low pressure and a second outlet configured to output the second fluid at high pressure.

15 . The system of claim 9 , wherein the outer lateral surface of the rotor comprises one or more grooves, and the outer lateral surface is asymmetric about the axial midplane of the rotor.

16 . A system, comprising:
a rotary isobaric pressure exchanger (IPX) configured to exchange pressures between a first fluid and a second fluid, and the rotary IPX comprises:
a sleeve comprising a bearing inlet;
a rotor disposed within the sleeve in a concentric arrangement, wherein the rotor comprises a first axial end face, a second axial end face disposed opposite the first axial end face, and an outer later surface extending from the first axial face to the second axial face;
a first endplate disposed proximate to the first axial end face;
a second endplate disposed proximate to the second axial end face; and
a plenum comprising a radial gap disposed between the outer later surface of the rotor and an inner surface of the sleeve, a first axial gap disposed between the first axial end face and the first endplate, and a second axial gap disposed between the second axial end face and the second endplate; and
a hydrostatic bearing system configured to route a bearing fluid through the bearing inlet to the plenum, wherein the bearing fluid has a higher pressure than the second fluid at low pressure, and a first fluid resistance on the bearing fluid from the bearing inlet to the first axial gap is greater than a second fluid resistance on the bearing fluid from the inlet to the second axial gap.

17 . The system of claim 16 , wherein the plenum is asymmetric about an axial midplane of the rotor, and a first volume of the plenum that extends from the axial midplane to the first endplate is less than a second volume of the plenum that extends from the axial midplane to the second endplate.

18 . The system of claim 17 , wherein the bearing inlet is approximately aligned with the axial midplane.

19 . The system of claim 16 , wherein the bearing inlet is offset from an axial midplane of the rotor, and a first distance between the bearing inlet and the first endplate is greater than a second distance between the bearing inlet and the second endplate.

20 . The system of claim 16 , wherein the first endplate comprises a first inlet configured to receive the first fluid at high pressure and a first outlet configured to output the first fluid at low pressure, and the second endplate comprises a second inlet configured to receive the second fluid at low pressure and a second outlet configured to output the second fluid at high pressure.

Assignees

• Energy Recovery Inc

Inventors

• Anderson David Deloyd

Classifications

• F15B15/063 Primary

  Actuator having both linear and rotary output, i.e. dual action actuator · CPC title

• F04F13/00 Primary

  Pressure exchangers · CPC title