Heating apparatus, heat treatment apparatus, and heating method

Patent metadata

Field	Value
Publication number	US-2016138124-A1
Application number	US-201615003269-A
Country	US
Kind code	A1
Filing date	Jan 21, 2016
Priority date	Mar 15, 2011
Publication date	May 19, 2016
Grant date	—

Abstract

A heating apparatus, a heat treatment apparatus, and a heating method are provided. The heating apparatus includes a workpiece support on which a ring-shaped workpiece is placed, a rotary drive assembly, and a heater configured to heat the workpiece. The workpiece support includes a plurality of rotating rollers arranged in a circumferential direction. The rotary drive assembly is configured to rotate the plurality of rotating rollers to rotate the workpiece placed on the workpiece support along a ring shape of the workpiece. The heater includes a heating coil configured to induction-heat the workpiece on the workpiece support at a heating position, and an actuator configured to move the heating coil at the heating position relative to the workpiece to adjust a distance between the workpiece and the heating coil.

First claim

1 - 15 . (canceled)

16 . A jig of a heating apparatus, the jig being configured to support a ring-shaped workpiece when conveying and heating the workpiece, the jig comprising:
a central structure unit; a rotary drive mechanism accommodated in the central structure unit; and a workpiece support connected to the central structure unit and configured such that the workpiece is placed on the workpiece support to surround the central structure unit, wherein the workpiece support comprises a plurality of rotating rollers arranged in a circumferential direction around the central structure unit, wherein the central structure unit comprises: a conveyor connecting portion configured to suspend the workpiece support together with the workpiece placed on the workpiece support; and a driver connecting portion from which a driving force is input to the rotary drive mechanism, and wherein the rotary drive mechanism is configured to rotate the rotating rollers by the driving force to rotate the workpiece along a ring shape of the workpiece.

17 . The jig according to claim 16 , wherein the driver connecting portion is disposed above the workpiece supported on the workpiece support.

18 . The jig according to claim 16 , wherein the rotary drive mechanism comprises:
a drive shaft connected to the driver connecting portion; and a plurality of driven shafts connected to the plurality of rotating rollers, wherein the drive shaft comprises a drive gear, wherein each of the driven shafts comprises a driven gear engaged with the drive gear, and wherein the rotating rollers rotates the workpiece about a rotation center extending along the drive shaft.

19 . The jig according to claim 16 , wherein the workpiece support further comprises a workpiece positioning portion configured to position an inner circumference or an outer circumference of the workpiece, wherein the workpiece positioning portion is provided in a protruding manner above the plurality of rotating rollers.

20 . A heating apparatus comprising:
the jig according to claim 16 ; a loading section in which the workpiece is placed on the jig; a heating section comprising a heater configured to heat the workpiece placed on the jig; and a conveyor mechanism configured to convey the jig in a suspended manner between the loading section and the heating section, wherein the conveyor connecting portion is connected to the conveyor mechanism.

21 . The heating apparatus according to claim 20 , wherein
the conveyor mechanism comprises: a base unit configured to be movable between the loading section and heating section; a suspending portion connected to the conveyor connecting portion; and a drive device connected to the driver connecting portion, wherein the suspending portion and the drive device are attached to the base unit, and wherein the drive device and the driver connecting portion are connected together by connecting the suspending portion to the conveyor connecting portion.

22 . The heating apparatus according to claim 21 , wherein the drive device is engaged with the driver connecting portion such that and the drive device is disengageable from the driver connecting portion in a vertical direction, and
wherein the suspending portion is engaged with the conveyor connecting portion such that the suspending portion is disengageable from the conveyor connecting portion in a lateral direction.

23 . The heating apparatus according to claim 22 , wherein the suspending portion comprises a plurality of locking pins arranged in the circumferential direction such that each of the locking pins is slidable in the lateral direction,
wherein the conveyor connecting portion comprises a plurality of locking holes into which the locking pins are inserted respectively, wherein each of the locking holes has an upwardly tapered triangular shape.

24 . The heating apparatus according to claim 21 , wherein the conveyor mechanism further comprises:
a conveyor rail provided between the loading section and the heating section; a lifter; and a biasing device, wherein the base unit comprises: a lateral movement base configured to move along the conveyor rail and to which the lifter and the biasing device are attached; and a lifting base to which the suspending portion is attached, wherein the lifting base is connected to the lateral movement base such that the lifting base is capable of moving up and down relative to the lateral movement base, wherein the lifter is configured to move the lifting base up and down, and wherein the biasing device is configured to upwardly bias the lifting base when the lifting base is moving up.

25 . The heating apparatus according to claim 20 , wherein the heating section comprises a circumferential positioning portion configured to position the jig with respect to the circumferential direction.

26 . The heating apparatus according to claim 24 , comprising:
a preparatory jig adapted to be suspended on the suspending portion; and a preparatory section configured to accommodate the preparatory jig, wherein the conveyor rail is provided to extend to the preparatory section, and wherein the preparatory jig is configured to hold a component of the heater.

27 . A heat treatment apparatus comprising:
the heating apparatus according to claim 20 ; and a cooling section disposed below the heating section such that, when the jig is lowered, the workpiece placed on the jig is cooled in the cooling section.

28 . The heat treatment apparatus according to claim 27 , wherein the heating section comprises a stopper configured to support the jig from below such that the stopper releases the jig when cooling the workpiece in the cooling section.

29 . The heat treatment apparatus according to claim 27 , wherein, when the jig is placed in the cooling section, the drive device is disposed above the cooling section.

30 . A heating method comprising:
placing a jig in a loading section, the jig comprising a central structure unit and a plurality of rotating rollers connected to the central structure unit and arranged in a circumferential direction around the central structure unit; placing a ring-shaped workpiece on the plurality of rotating rollers such that the workpiece surrounds the central structure unit; conveying the jig from the loading section to a heating section such that the jig is suspended at the central structure unit; rotating the rotating rollers by transmitting a driving force input to the central structure unit to the rotating rollers to rotate the workpiece along a ring shape of the workpiece in the heating section; and induction-heating the workpiece by a heating coil.

Assignees

• Neturen Co Ltd
• Neturen Takuto Co Ltd

Inventors

• Nakatsu Hitoshi
• Watanabe Hisaaki

Classifications

• C21D9/677

  Arrangements of heating devices · CPC title

• F27B9/16

  the charge moving in a circular or arcuate path · CPC title

• F27B9/24

  being carried by a conveyor · CPC title

• C21D1/63

  for bath quenching · CPC title

• F27B9/36

  Arrangements of heating devices · CPC title