Aluminum alloy for vehicle outer panels and method for producing the same

Patent metadata

Field	Value
Publication number	US-2016137233-A1
Application number	US-201514708256-A
Country	US
Kind code	A1
Filing date	May 10, 2015
Priority date	Nov 19, 2014
Publication date	May 19, 2016
Grant date	—

Abstract

Disclosed herein are an aluminum alloy for vehicle outer panels and a method for producing the aluminum alloy thereby improving elasticity, formability, and dent resistance by maximizing a generation of boride compound to improve stiffness and NVH characteristics. The aluminum alloy for vehicle outer panels includes Ti, B, Mg, and a balance of the aluminum alloy being Al and includes both of an AlB 2 phase and a TiB 2 phase as a reinforcing phase. In particular, a composition ratio of Ti:B:Mg is of about 1:about 2.0-2.5:about 5.0-6.0 and B is included in an amount of about 1.1 to 2.5 wt % based on the total weight of the alloy composition.

First claim

What is claimed is:

1 . An aluminum alloy for vehicle outer panels, comprising: titanium (Ti), boron (B), magnesium (Mg), and a balance of the aluminum alloy being aluminum (Al),
wherein the aluminum alloy includes both an AlB 2 phase and a TiB 2 phase as a reinforcing phase, a composition ratio of Ti:B:Mg is of about 1:about 2.0-2.5:about 5.0-6.0 based on the total weight of the aluminum alloy.

2 . The aluminum alloy of claim 1 , comprising,
wherein Ti is included in an amount of about 1 wt % or less and greater than 0 wt % based on the total weight of the aluminum alloy, and B is included in an amount of about 1.1 to 2.5 wt % based on the total weight of the aluminum alloy.

3 . The aluminum alloy of claim 1 , consisting essentially of:
magnesium (Mg) in an amount of about 0.5 to 5 wt % based on the total weight of the aluminum alloy, titanium (Ti) in an amount of about 0.55 to 1.0 wt % based on the total weight of the aluminum alloy, boron (B) in an amount of about 1.1 to 2.5 wt % based on the total weight of the aluminum alloy, and the balance of the aluminum alloy being Al, wherein the composition ratio of Ti:B:Mg is about 1:about 2.0-2.5:about 5.0-6.0, and the aluminum alloy includes the AlB 2 phase, the TiB 2 phase, and a MgB 2 phase as the reinforcing phase.

4 . A method for producing an aluminum alloy for vehicle outer panels, comprising:
charging, in a melting vessel, at least one from an aluminum-titanium (Al—Ti) master alloy, an aluminum-boron (Al—B) master alloy, and an aluminum (Al) salt compound in an aluminum (Al) molten metal containing Mg in an amount of 0.5 to 5 wt % to form a molten metal, a composition ratio of Ti:B:Mg is of about 1:about 2.0-2.5:about 5.0-6.0; and agitating the molten metal by using an agitator to disperse an AlB 2 phase and a TiB 2 phase that are generated as a reinforcing phase by a spontaneous reaction.

5 . The method of claim 4 , wherein the agitator is formed to have a length of about 0.4 times or greater of a diameter of the melting vessel, and
in the agitating, the molten metal is agitated at a speed of about 500 rpm or greater.

6 . The method of claim 4 , wherein the Al—Ti master alloy includes Ti in an amount of about 5 to 20 wt % based on the total weight of the Al—Ti master alloy and a balance of the Al—Ti master alloy being Al.

7 . The method of claim 4 , wherein the Al—B master alloy includes B in an amount of about 3 to 10 wt % based on the total weight of the Al—B master alloy and a balance of the Al—B master alloy being Al.

8 . The method of claim 4 , the Al salt compound includes aluminum salts in an amount of about 75 wt % based on the total weight of the Al salt compound.

9 . A vehicle outer panel that comprises aluminum alloy of claim 1 .

Assignees

• Hyundai Motor Co Ltd

Inventors

• Park Hoon Mo

Classifications

• B22D27/08

  Shaking, vibrating, or turning of moulds · CPC title

• C22C21/08 Primary

  with silicon · CPC title

• C22C21/00

  Alloys based on aluminium · CPC title

• C22C21/06

  with magnesium as the next major constituent · CPC title

• B22D21/04

  Casting aluminium or magnesium {(no material; see B22D21/007)} · CPC title