Systems and methods for battery management

Patent metadata

Field	Value
Publication number	US-2016134160-A1
Application number	US-201414536281-A
Country	US
Kind code	A1
Filing date	Nov 7, 2014
Priority date	Nov 7, 2014
Publication date	May 12, 2016
Grant date	—

Abstract

According to at least one embodiment, an uninterruptible power supply (UPS) is provided. The UPS includes a first input configured to couple to a primary power source to receive primary power; a power bus coupled to a plurality of battery modules to receive back-up power; an output operatively coupled to the first input and the power bus to selectively provide, from at least one of the primary power source and the plurality of battery modules, uninterruptible power to a load; and a charge bus coupled to the plurality of battery modules to provide power to the plurality of battery modules. The UPS is configured to detect at least one battery module of the plurality of battery modules has reached a charging threshold and discontinue charging of the at least one battery module in response to detecting the at least one battery module has reached the charging threshold.

First claim

What is claimed is:

1 . An uninterruptible power supply (UPS) comprising:
a first input configured to couple to a primary power source to receive primary power; a power bus coupled to a plurality of battery modules to receive back-up power; an output operatively coupled to the first input and the power bus to selectively provide, from at least one of the primary power source and the plurality of battery modules, uninterruptible power to a load; and a charge bus coupled to the plurality of battery modules to provide power to the plurality of battery modules, wherein the UPS is configured to detect at least one battery module of the plurality of battery modules has reached a charging threshold and discontinue charging of the at least one battery module in response to detecting the at least one battery module has reached the charging threshold.

2 . The UPS of claim 1 , wherein the UPS is configured to discontinue charging of the at least one battery module by opening a relay associated with the at least one battery module.

3 . The UPS of claim 1 , wherein the UPS is configured to:
detect the at least one battery module has reached a discharging threshold; and discontinue discharging of the at least one battery module in response to detecting the at least one battery module has reached the discharging threshold.

4 . The UPS of claim 3 , wherein the UPS is configured to discontinue discharging of the at least one battery module by opening a switch.

5 . The UPS of claim 1 , wherein the UPS is configured to:
detect coupling of a partially discharged battery module to the UPS; prevent provision of power above a threshold value to the partially discharged battery module; and adjust power provided on the charge bus in response to detecting the coupling.

6 . The UPS of claim 1 , further comprising:
a communications bus configured to receive communications from the plurality of battery modules; and a charger coupled to the charge bus and the communications bus and configured to:
receive, via the communication bus, at least one communication indicating an amount of power to supply to the charge bus; and
supply, responsive to receipt of the at least one communication, the amount of power to the charge bus.

7 . The UPS of claim 6 , wherein the at least one communication includes a plurality of communications from each of the plurality battery modules and the charger is configured to determine the amount of power to supply to the charge bus at least in part by identifying a largest amount of power indicated within the plurality of communications.

8 . The UPS of claim 7 , wherein the plurality of communications includes a plurality of analog signals and the charger includes a diode-OR circuit to identify the largest amount of power by the plurality of analog signals.

9 . The UPS of claim 1 , wherein the plurality of battery modules includes a lithium-ion battery.

10 . The UPS of claim 1 , wherein the plurality of battery modules includes at least one battery module configured to transmit at least one analog signal.

11 . The UPS of claim 10 , wherein the at least one battery module includes a relay coupled to the charge bus to connect and disconnect the at least one battery module from the charge bus.

12 . A first battery module comprising:
a battery string of lithium-ion cells; a battery module connector including a power bus contact coupled to the battery string and a charge bus contact coupled to the battery string, the charge bus contact being distinct from the power bus contact; a daisy chain connector including a power bus contact coupled to the battery string and a charge bus contact coupled to the battery string, the charge bus contact being distinct from the power bus contact; and a connector including contacts for data communications, power, and analog signals.

13 . The first battery module of claim 12 coupled to a second battery module.

14 . A method of managing battery charging in an uninterruptible power supply (UPS) including a plurality of battery modules coupled to a charge bus, the method comprising:
detecting at least one battery module of a plurality of battery modules has reached a charging threshold; and discontinuing charging of the at least one battery module in response to detecting the at least one battery module has reached the charging threshold.

15 . The method of claim 14 , further comprising:
detecting the at least one battery module has reached a discharging threshold; and discontinuing discharging of the at least one battery module in response to detecting the at least one battery module has reached the discharging threshold.

16 . The method of claim 15 , further comprising:
detecting coupling of a partially discharged battery module to the UPS; prevent provision of power above a threshold value to the partially discharged battery module; and adjusting power provided on the charge bus in response to detecting the coupling.

17 . The method of claim 16 , wherein detecting the coupling includes receiving an analog signal from a battery module coupled to the charge bus and wherein adjusting the power includes adjusting power provided on the charge bus in proportion to a characteristic of the analog signal.

18 . The method of claim 17 , further comprising receiving at least one additional analog signal from at least one additional battery module coupled to the charge bus and readjusting power provided on the charge bus in proportion to either the characteristic of the analog signal or at least one characteristic of the at least one additional analog signal.

19 . The method of claim 18 , further comprising transmitting, by the at least one battery module, the at least one analog signal.

20 . The method of claim 19 , wherein discontinuing charging of the at least one battery module includes discontinuing charging of a lithium-ion battery.

Assignees

• Schneider Electric It Corp

Inventors

• Schultz Lynn Ernest
• Deokar Vishwas Mohaniraj
• White Kevin E

Classifications

• H02J7/62

  against overcurrent · CPC title

• H02J7/63

  against overdischarge · CPC title

• H02J7/61

  against overcharge · CPC title

• H02J7/56 Primary

  Active balancing, e.g. using capacitor-based, inductor-based or DC-DC converters · CPC title

• H02J2207/20

  Charging or discharging characterised by the power electronics converter · CPC title