Elastic rigid foam having improved temperature stability

Patent metadata

Field	Value
Publication number	US-2016115289-A1
Application number	US-201414895996-A
Country	US
Kind code	A1
Filing date	Jun 3, 2014
Priority date	Jun 7, 2013
Publication date	Apr 28, 2016
Grant date	—

Abstract

The invention relates to temperature-stable rigid foams which can be cold formed and have a density of 0 to 100 kg/m (according to DIN 53420), an elongation at break (according to DIN 53430) of 12 to 35%, a percentage of open cells (according to DIN ISO 4590-86) of 51% to 98% and a storage module of the foam (according to DIN EN ISO 6721 B:1996-12) in the temperature range of 60 DEG to 190 DEG C of, on average, greater or equal 0.1 MPa, and to composite materials produced with said foams.

First claim

1 - 2 . (canceled)

3 . A cold-formable, thermally stable, rigid polyisocyanurate foam having a density of 10 to 100 kg/m 3 , a breaking extension of 12 to 35%, an open-cell content of 51% to 98% and a storage modulus for the rigid polyisocyanurate foam in the temperature range from 160° to 190° C. of on average not less than 0.1 MPa, wherein the rigid polyisocyanurate foam is the reaction product of the components consisting of
A) a polyol component A) consisting of
a. 30 to 95 wt %, based on said polyol component A), of one or more polyalkylene oxides having a number average equivalent weight of 700 to 2500 g/mol and a number average functionality of 1.8 to 2.3,
b. 0.1 to 4 wt %, based on said polyol component A), of polyalkylene oxide-modified siloxane polymers,
c. optionally NCO-reactive components from the group consisting of polyalkylene oxides other than component a., polyester polyols, polycarbonate polyols, polyamines and crosslinking agents,
d. optionally auxiliary and/or addition agents,
e. blowing agents comprising not less than 95 mol %, based on blowing agent, of carbon dioxide,

and
C) at least one isocyanate component B) from the group consisting of
i) a mixture of
a) 75 to 100 wt %, based on said isocyanate component B), of 2,4′-diphenylmethane diisocyanate, 4,4′ -diphenylmethane diisocyanate and 2,2′-diphenylmethane diisocyanate,
b) 0 to 25 wt %, based on said isocyanate component B), of isocyanate components other than a), and

ii) NCO prepolymers based on said mixture i) and one or more polyether polyols having an ethylene oxide content of not more than 5 wt % and a number average functionality of 2 to 3, wherein the molar ratio between the isocyanate groups from said component B) and the isocyanate-reactive groups from said component A) is between 1.8:1 and 3.0:1.

4 . A method comprising utilizing the rigid foam as claimed in claim 3 as lightweight and stiff thermoformable corestock plies for composited engineering materials and lightweight sandwich structures having sound-absorbing properties.

5 . A composited engineering material comprising the rigid foam as claimed in claim 3 .

Assignees

• Covestro Deutschland Ag

Inventors

• Albach Rolf
• Beaujean Joern
• Loof Dirk

Classifications

• C08G18/4825 Primary

  Polyethers containing two hydroxy groups (C08G18/4833 - C08G18/5096 take precedence) · CPC title

• C08G18/61

  Polysiloxanes · CPC title

• C08J9/122 Primary

  Hydrogen, oxygen, CO2, nitrogen or noble gases · CPC title

• C08G18/73

  acyclic · CPC title

• C08G18/3206

  aliphatic · CPC title