Method for producing starting material for cutting

Patent metadata

Field	Value
Publication number	US-2016108505-A1
Application number	US-201414895526-A
Country	US
Kind code	A1
Filing date	Jul 1, 2014
Priority date	Jul 4, 2013
Publication date	Apr 21, 2016
Grant date	—

Abstract

A method for producing a starting material for cutting capable of sufficiently eliminating residual stress is provided. The present invention is for producing a starting material for cutting which is a starting material for cutting to be cut/machined into a cut/machined product. The present invention includes a step for obtaining a primary molded article ( 1 ) by subjecting a molding material to primary forming, a step for subjecting the primary molded article ( 1 ) to a solution treatment and then quenching processing, and a step for subjecting the primary molded article ( 1 ) to secondary forming by cold forging after performing the quenching treatment, and obtaining a secondary molded article ( 2 ) as a starting material for cutting. The shape of the primary molded article ( 1 ) is determined in a manner as to eliminate the residual stress accumulating in the primary molded article ( 1 ) by the secondary forming.

First claim

1 : A method for producing a starting material for cutting for producing a starting material for cutting to be cut into a cut/machined product, comprising:
a step for obtaining a primary molded article by subjecting a molding material to primary forming; a step for subjecting the primary molded article to a solution treatment and then to a quenching treatment; and a step for subjecting the primary molded article to secondary forming by cold forging after performing the quenching treatment to obtain a secondary molded article as a starting material for cutting, wherein a shape of the primary molded article is determined in a manner as to eliminate residual stress accumulated in the primary molded article by the secondary forming.

2 : The method for producing the starting material for cutting as recited in claim 1 ,
wherein, in the secondary forming, a processing rate of the primary molded article to the secondary molded article is set to be 2% to 5%.

3 : The method for producing the starting material for cutting as recited in claim 1 or 2 ,
wherein cold forging is used for the primary forming.

4 : The method for producing the starting material for cutting as recited in claim 1 ,
wherein hot forging is used for the primary forming.

5 : The method for producing the starting material for cutting as recited in claim 1 ,
wherein the secondary molded article includes a first part and a second part arranged in an axial direction and having different dimensions in a radial direction orthogonal to the axial direction, and wherein upset forging to compress in the axial direction is used as the secondary forming.

6 : The method for producing the starting material for cutting as recited in claim 1 ,
wherein a shape of the secondary molded article is shaped so as to be capable of forming a compressor impeller having a hub and a plurality of blades formed radially on an outer peripheral surface of the hub by cutting.

7 : The method for producing a cut/machined product, comprising:
a step for obtaining a starting material for cutting by the method for producing as recited in claim 1 ; and a step for obtaining a cut/machined product by cutting the starting material for cutting.

8 : The method for producing the cut/machined product as recited in the claim 7 ,
wherein a compressor impeller having a hub and a plurality of blades formed radially on the outer peripheral surface of the hub is obtained as a cut/machined product.

9 : The method for producing the cut/machined product as recited in claim 8 ,
wherein, in the compressor impeller, an amount of positional displacement of a central axis between a top face and a bottom face is set to 0.01 mm or less.

10 : The method for producing the cut/machined product as recited in claim 8 ,
wherein, in the compressor impeller, a ratio of the amount of positional displacement of a central axis between a top face and a bottom face with respect to a diameter of the bottom face is set to 0.013% or lower.

11 : A starting material for cutting produced by the method for producing as recited in claim 1 .

Assignees

• Showa Denko Kk

Inventors

• Fujii Takafumi
• Okamoto Yasuo

Classifications

• B23P15/02

  turbine or like blades from one piece · CPC title

• C22C21/18

  with zinc · CPC title

• C22F1/057 Primary

  of alloys with copper as the next major constituent · CPC title

• C22F1/002

  by rapid cooling or quenching; cooling agents used therefor · CPC title

• C22C21/16

  with magnesium · CPC title